Dodge Ram 2005-2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Model Generation: Third Generation (2002-2008) Model Years Covered: 2005, 2006 Codes Platform Code: DR/DH/D1 👋 Introduction Market Position Segment: Full-size Pickup Truck...

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Stichworte: 2005 2006 Cars Dodge Misc Ram Truck

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Beschreibung

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Model Generation:

Third Generation (2002-2008)

Model Years Covered:

2005, 2006

Codes

Platform Code:

DR/DH/D1

👋 Introduction

Market Position

Segment:

Full-size Pickup Truck

Target Audience:

Owners seeking to perform their own maintenance and repairs, professional mechanics, fleet managers.

Competitive Analysis

Key Competitors:

Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra

Key Features

Manual Advantage:

Inexpensive alternative to dealership service, empowers owners with knowledge, promotes longevity of the vehicle.

Vehicle Strengths:

Robust construction, powerful engine options (especially HEMI and Cummins), towing and hauling capability, relatively simple mechanicals for its class.

📋 Manual Details

Coverage Areas

Primary Focus:

Complete Service and Repair

Scope:

All mechanical and electrical systems, bodywork, chassis, maintenance, diagnostics, and troubleshooting.

Page Count

Estimated Pages:

Approx. 2000+

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, searchability implied)

📖 Manual Coverage

Systems Covered

Engine:

3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 5.9L Cummins Turbo Diesel (mention if applicable)

Transmission:

4-Speed Automatic (42RLE), 5-Speed Automatic (5-45RFE/NAG1), 6-Speed Manual (NV5600 for diesel)

Drivetrain:

2WD, 4WD (including transfer case operation and repair)

Suspension:

Front Independent Front Suspension (IFS), Rear Solid Axle, Leaf Springs

Brakes:

Front Disc (Vented), Rear Disc, ABS System, Parking Brake

Steering:

Power Rack and Pinion (4x2), Power Steering Gearbox (4x4)

Electrical:

Battery, Charging System, Starting System, Lighting, Ignition System, Body Control Modules (BCM), Powertrain Control Module (PCM), Instrument Cluster, HVAC Controls, Power Accessories (windows, locks, mirrors)

Body:

Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass, Bumpers

HVAC:

Air Conditioning, Heater, Climate Control Systems

Fuel System:

Fuel Pump, Fuel Filter, Injectors, Fuel Tank, Evaporative Emission Control (EVAP)

Cooling System:

Radiator, Water Pump, Thermostat, Cooling Fans

Procedures Included

Maintenance:

Oil Change, Filter Replacements, Fluid Checks and Changes, Tire Rotation, Spark Plug Replacement, Belt Inspection and Replacement

Diagnostics:

OBD-II Diagnostic Trouble Codes (DTCs), System Self-Tests, Component Testing, Wiring Diagrams for troubleshooting

Repair:

Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement

Assembly Disassembly:

Detailed step-by-step instructions for removing and reinstalling major components.

Specifications:

Torque specifications, alignment procedures, wear limits, diagnostic parameters.

Technical Depth

Depth:

Comprehensive, covering basic to advanced repairs and diagnostics. Suitable for professional technicians and skilled DIYers.

Diagnostic Tools:

Includes guidance on using scan tools, multimeters, and specialized diagnostic equipment.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable for quick access to information.

Print Quality

Print Recommendation:

High resolution, suitable for printing individual sections or the entire manual.

Binding Type

If Printed:

N/A (assumed digital delivery)

Paper Type

If Printed:

N/A (assumed digital delivery)

⚙️ Engine Specifications

Primary Engine

Engine 1:

3.7L Magnum V6 (SOHC)

Engine 1 Hp:

215 hp @ 5200 rpm (approx.)

Engine 1 Torque:

236 lb-ft @ 4000 rpm (approx.)

Engine 2:

4.7L Magnum V8 (SOHC)

Engine 2 Hp:

235 hp @ 4800 rpm (approx.)

Engine 2 Torque:

305 lb-ft @ 3200 rpm (approx.)

Engine 3:

5.7L HEMI V8 (OHV)

Engine 3 Hp:

345 hp @ 5000 rpm (approx.)

Engine 3 Torque:

375 lb-ft @ 4000 rpm (approx.)

Engine 4:

5.9L Cummins Turbo Diesel I6 (24-valve)

Engine 4 Hp:

305 hp @ 2800 rpm (approx.)

Engine 4 Torque:

555 lb-ft @ 1400 rpm (approx.)

Performance

Multi Displacement System:

Standard on 5.7L HEMI (MDS) to improve fuel economy.

Fuel System

Injection Type:

Multi-Point Fuel Injection (MPFI) for gasoline engines; Common Rail Direct Injection (CRDI) for Cummins diesel.

Fuel Type:

Unleaded Gasoline (87 octane recommended), Diesel Fuel

🔧 Transmission

Standard

Transmission Standard Gas:

4-Speed Automatic (42RLE) - common on 3.7L and 4.7L

Optional

Transmission Optional Gas:

5-Speed Automatic (5-45RFE/NAG1) - common on 4.7L and 5.7L HEMI

Transmission Optional Diesel:

6-Speed Manual (NV5600) - for diesel models

Features

Overdrive Gears:

Provided in automatic transmissions for improved fuel efficiency and quieter highway cruising.

📐 Dimensions

Exterior

Body Styles:

Regular Cab, Extended Cab (Club Cab), Crew Cab

Bed Lengths:

Short Bed (approx. 6.3 ft), Long Bed (approx. 8 ft)

Wheelbase:

Varies by cab and bed configuration (e.g., approx. 140.5" for Quad Cab 6.3' bed, approx. 160.5" for Quad Cab 8' bed).

Weights

Curb Weight:

Varies significantly by configuration, typically 4,700 - 6,000+ lbs.

Gross Vehicle Weight Rating Gvwr:

Ranges from approx. 6,000 lbs to over 9,000 lbs depending on configuration and axle rating.

Max Towing Capacity:

Up to 10,000+ lbs (when properly equipped with appropriate engine, axle, and tow package).

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

Generally Good (4-5 stars depending on year and specific test).

NHTSA Side Impact:

Generally Good (4-5 stars depending on year and specific test).

IIHS Frontal Offset:

Acceptable to Good.

Active Features

Standard Anti-lock Braking System.

Traction Control:

Available Electronic Traction Control (ETC).

Stability Control:

Electronic Stability Control (ESC) became more common in later years of this generation, check specific vehicle.

Passive Features

Airbags:

Frontal airbags for driver and passenger. Side curtain airbags and side airbags were optional or standard on higher trims.

Seatbelts:

Three-point seatbelts with pretensioners.

💡 Technology Features

Infotainment

Audio Options:

AM/FM stereo, CD player, optional premium audio systems, SiriusXM satellite radio availability.

Navigation:

Optional factory navigation system available on higher trim levels.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Assist:

Rear parking assist sensors were an optional feature.

Connectivity

Trailer Tow Prep:

Optional trailer tow package often included a trailer brake controller connector and upgraded cooling.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-7,500 miles or 6 months, depending on oil type (conventional vs. synthetic) and driving conditions. Refer to manual for specific recommendations.

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Varies by engine: 3.7L/4.7L (approx. 100,000 miles with platinum plugs), 5.7L HEMI (approx. 100,000 miles with specific HEMI plugs).

Transmission Fluid Change:

Typically every 30,000-60,000 miles, depending on transmission type and usage. Consult manual for fluid type and capacity.

Fluid Specifications

Engine Oil Type:

SAE 5W-20 or 5W-30 (depending on engine and temperature). Always verify with manual or oil cap. API certified.

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant (typically orange or pink).

Brake Fluid Type:

DOT 3.

Power Steering Fluid:

Power steering fluid (refer to manual for specific type, often ATF+4 or equivalent).

Known Issues

Common Issues Gasoline:

Intake manifold gasket leaks (especially on 4.7L), fuel pump issues, intermittent electronic problems, rust on brake lines and body panels.

Common Issues Diesel:

Injector pump issues (VP44 on earlier models, common rail on later), grid heater failure, potential for injector failure. Rust.

Transmission Issues:

Overdrive clutch failure on 42RLE, solenoid issues on 5-45RFE.

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing rugged and capable trucks, with the Ram nameplate dating back to 1981.

Model Evolution

Third Gen Debut:

The third generation of the Ram pickup (DB series) debuted for the 2002 model year, marking a significant redesign with a bold, aggressive styling and improved interior.

Mid Cycle Refresh:

A minor refresh occurred for the 2006 model year, including updated styling cues and feature availability.

Production

Assembly Locations:

Primarily Saltillo, Mexico, and Warren, Michigan.

Production Period:

2002-2008 (with 2005-2006 being the focus of this manual).

🏆 Awards & Recognition

Recognitions

Truck Of The Year:

The Dodge Ram has received various 'Truck of the Year' awards from automotive publications throughout its model runs.

Ratings

Towing Haul Capability:

Consistently rated highly for its towing and hauling capabilities, a key selling point.

Certifications

Emissions Compliance:

Designed to meet EPA and CARB emissions standards for the respective model years.