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Dodge SX 2.0 2003 2004 2005 Werkstatt-Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Dodge Model: SX 2.0 Year: 2003-2005 Codes Platform Code: PM (Project 'Mitsubishi Explorer') 👋 Introduction Market Position Vehicle Segment: Compact/Subcompact Crossover SUV Target Audience: Budget-conscious...
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Dodge SX 2.0 2003 2004 2005 Werkstatt-Service-ReparaturhandbuchDodge SX 2.0 2003 2004 2005 Werkstatt-Service-ReparaturhandbuchDodge SX 2.0 2003 2004 2005 Werkstatt-Service-ReparaturhandbuchDodge SX 2.0 2003 2004 2005 Werkstatt-Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Dodge
Model:
SX 2.0
Year:
2003-2005
Codes
Platform Code:
PM (Project 'Mitsubishi Explorer')
👋 Introduction
Market Position
Vehicle Segment:
Compact/Subcompact Crossover SUV
Target Audience:
Budget-conscious consumers seeking versatile compact utility
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute
Key Features
Vehicle Design Origin:
Based on Mitsubishi platform (shared with Mitsubishi Outlander)
Value Proposition:
Affordability, practicality, and a higher seating position compared to sedans
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive workshop service and repair
Page Count
Estimated Page Count:
Over 1500 pages (typical for this era of comprehensive manuals)
Manual Type
Manual Format Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF (Searchable, Printable)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emission controls, engine management (ECM/PCM)
Transmission Systems:
Manual Transmission (MT) and Automatic Transmission (AT) diagnostics, repair, and overhaul
Drivetrain Systems:
Front Wheel Drive (FWD) system, CV joints, drive shafts
Suspension Systems:
Front and rear suspension, steering system, alignment specifications
Brake Systems:
Front and rear brakes (disc/drum), ABS, brake fluid specifications, bleeding procedures
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, power accessories, body control module (BCM), fuse box diagrams, wiring diagrams
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Body Interior Systems:
Body panels, doors, windows, interior trim, seats, airbags
Safety Systems:
Airbag system, seat belts, ABS
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, wiring diagram interpretation
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul
Diagnostic Procedures:
Use of diagnostic scan tools, live data interpretation, actuator testing
Specification Data:
Torque specifications, clearances, fluid capacities, electrical specifications
Technical Depth
Depth Of Coverage:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Print Quality
Printability:
High-resolution, printable pages
Binding Type
Digital Binding:
N/A (Digital format)
Paper Type
Digital Paper Simulation:
Simulated (for printout purposes)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G64 (Mitsubishi Astron family)
Engine Type:
Inline 4-Cylinder, DOHC, 16-valve
Displacement:
2.4 Liters (2351 cc)
Performance
Horsepower:
Approx. 145-150 hp @ 5500-6000 RPM (depending on year/spec)
Torque:
Approx. 160-165 lb-ft @ 3500-4000 RPM (depending on year/spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Mitsubishi-based Engine Control Unit (ECU)
Emission Controls
Emission System:
Catalytic converter, oxygen sensors, EGR (likely)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic Transmission (4F20E or similar)
Optional
Transmission Type Optional:
5-speed Manual Transmission
Features
Drive Configuration:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional
Fluid Specifications
Automatic Transmission Fluid Type:
Chrysler ATF+4 (or equivalent Mopar specification)
Manual Transmission Fluid Type:
GL-3 or GL-4 gear oil (refer to manual for specific viscosity)
📐 Dimensions
Exterior
Length:
Approx. 169.3 inches (4300 mm)
Width:
Approx. 69.7 inches (1770 mm)
Height:
Approx. 65.2 inches (1656 mm)
Wheelbase:
Approx. 103.0 inches (2616 mm)
Weights
Curb Weight:
Approx. 3200-3400 lbs (1450-1540 kg)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 25.1 cubic feet (710 liters)
Cargo Volume With Rear Seat Folded:
Approx. 68.9 cubic feet (1950 liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Likely 4 stars (based on similar vehicles of the era)
NHTSA Frontal Impact Passenger:
Likely 4 stars (based on similar vehicles of the era)
IIHS Frontal Offset:
Likely Acceptable or Marginal (based on platform sharing)
Active Features
ABS:
Standard on most trims
Passive Features
Airbags:
Front driver and passenger airbags
Seat Belts:
3-point front and rear seat belts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional cassette and premium sound system
Display:
Basic digital display for radio and clock
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Auxiliary Input:
Not typically available on factory systems of this era
Power Outlets:
12V auxiliary power outlets
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (refer to manual for exact recommendation)
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection
Cabin Air Filter Replacement:
Every 12,000-15,000 miles or annually
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on plug type, e.g., iridium)
Transmission Fluid Change:
Every 30,000-60,000 miles (depending on usage and fluid type)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-40 (API SM/SN or equivalent)
Engine Oil Capacity:
Approx. 4.5 quarts (4.2 Liters) with filter
Coolant Type:
IAT (Inorganic Additive Technology) green coolant or HOAT (Hybrid Organic Additive Technology) compatible (refer to manual)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Idling Roughness:
Can be caused by dirty throttle body, vacuum leaks, or failing O2 sensors
Transmission Slipping Or Harsh Shifting:
Often related to low fluid level, worn clutch packs, or solenoid issues
Check Engine Light Illumination:
Common causes include faulty O2 sensors, catalytic converter issues, or EVAP system leaks
Suspension Noises:
Worn ball joints, tie rod ends, or sway bar links can produce clunking or rattling sounds
Cooling System Leaks:
Radiator, hoses, or water pump leaks are common wear items
📚 Vehicle History
Brand Heritage
Dodge Brand Focus:
Historically known for performance and value
Model Evolution
Dodge Sx 2.0 Origin:
Rebadged Mitsubishi Outlander, part of DaimlerChrysler's global platform strategy
Dodge Sx 2.0 Market Entry:
Introduced for the 2003 model year
Production
Manufacturing Location:
Japan (as Mitsubishi Outlander), reassembled/modified for Dodge market
🏆 Awards & Recognition
Recognitions
Specific Awards:
No prominent major awards specifically for the Dodge SX 2.0, but its platform cousin (Mitsubishi Outlander) may have received some industry recognition for its practicality.
Ratings
Consumer Reports Reliability:
Generally considered average to below-average for the period, especially concerning transmission and electrical systems.
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