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DODGE VIPER 2004-2007 Factory Repair Service Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Viper Generation: Third Generation (Phase SR II) Model Years Covered: 2004-2007 Codes Vin Code: 1B7EXx4x7x... 👋 Introduction Market Position Positioning: The Dodge Viper...
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DODGE VIPER 2004-2007 Factory Repair Service Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Viper
Generation:
Third Generation (Phase SR II)
Model Years Covered:
2004-2007
Codes
Vin Code:
1B7EXx4x7x...
👋 Introduction
Market Position
Positioning:
The Dodge Viper is an iconic American sports car, known for its extreme performance, bold styling, and V10 engine. It occupied a niche in the high-performance sports car market, directly competing with European exotics.
Competitive Analysis
Competitors:
Chevrolet Corvette, Porsche 911, Ferrari 360 Modena, Lamborghini Gallardo.
Key Features
Distinctive Attributes:
Massive V10 engine, rear-wheel drive, uncompromising performance focus, distinctive snake-like styling, raw driving experience.
📋 Manual Details
Coverage Areas
Regions:
USA and Canada
Page Count
Estimated Page Count:
~2000-3000 pages (estimated based on typical factory manuals for this era and model scope)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management (ECM/PCM), fuel system, ignition system, exhaust system, transmission (manual), clutch system
Chassis:
Suspension (front and rear), steering system, brake system (including ABS), driveline, wheels and tires
Body And Interior:
Exterior body panels, interior trim, seats, airbags, climate control system (HVAC), power accessories (windows, locks, mirrors), lighting
Electrical And Diagnostics:
Wiring diagrams, component locations, diagnostic procedures, trouble codes (DTCs), diagnostic tool usage, Body Control Module (BCM), Powertrain Control Module (PCM)
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, belt inspections and replacement
Repair:
Component removal and installation, sub-assembly repair, major system overhauls (engine, transmission), body panel replacement
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, pinpoint tests, electrical circuit diagnosis
Technical Depth
Depth:
Comprehensive factory-level detail, including specifications, tolerances, diagnostic procedures, and repair instructions for all major vehicle systems.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format) with searchable text and hyperlinked sections for enhanced navigation.
Print Quality
Quality:
High-resolution scans ensuring clarity of diagrams, illustrations, and text.
Binding Type
Binding:
Not Applicable (Digital PDF Format)
Paper Type
Paper:
Not Applicable (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
V10 (Viper Gen III)
Displacement:
8.3 Liters (8277 cc)
Configuration:
90-degree V10, Naturally Aspirated
Performance
Horsepower 2004-2005:
500 hp @ 5600 rpm
Horsepower 2006-2007:
510 hp @ 5600 rpm
Torque 2004-2005:
525 lb-ft @ 4200 rpm
Torque 2006-2007:
535 lb-ft @ 4200 rpm
Fuel System
Induction:
Sequential Multi-Port Fuel Injection (MFI)
Fuel Type:
Unleaded Premium Gasoline (91 octane or higher recommended)
Components
Block Material:
Cast Iron
Cylinder Heads:
Aluminum
Valvetrain:
Overhead Valves (OHV), 2 valves per cylinder
🔧 Transmission
Standard
Type:
Tremec T-56 6-Speed Manual Transmission
Features
Clutch System:
Dual Disc Clutch
Fluid Specifications
Fluid Type:
Refer to manual for specific Tremec T-56 fluid recommendations (often high-quality synthetic manual transmission fluid, e.g., GM Synchromesh or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 175.7 inches (4463 mm)
Width:
Approx. 75.1 inches (1908 mm)
Height:
Approx. 47.8 inches (1214 mm)
Wheelbase:
Approx. 98.1 inches (2492 mm)
Weights
Curb Weight:
Approx. 3200-3300 lbs (1451-1497 kg)
Gross Vehicle Weight Rating:
Refer to vehicle placard
Cargo
Trunk Volume:
Approx. 4.4 cu ft (125 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated in modern comprehensive tests due to niche production and era, but designed with structural integrity.
IIHS Crash Ratings:
Not tested by IIHS due to low production volume and niche market.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners
Structure:
Frame structure designed for rigidity and occupant protection.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo system, optional premium sound systems available.
Navigation:
Not typically standard on these models, optional aftermarket or dealer-installed units may exist.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
Not standard; aftermarket solutions typically required.
Instrumentation
Gauges:
Comprehensive analog gauges including tachometer, speedometer, oil pressure, coolant temperature, and voltage.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 to 7,500 miles or 6 months (refer to manual for specific driving conditions).
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles.
Spark Plug Replacement:
Refer to manual, typically around 60,000-100,000 miles depending on plug type.
Coolant Flush:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
Refer to manual, typically SAE 0W-40 or 5W-40 synthetic oil meeting specific Chrysler/Dodge specifications.
Engine Oil Capacity:
Approx. 7.0 US quarts (6.6 liters) with filter change.
Coolant Type:
Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) Extended Life Antifreeze/Coolant (e.g., Mopar 5/10 Year).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for specific recommendation).
Known Issues
Common Wear Items:
Clutch wear (due to performance driving), suspension bushings, brake components, exhaust system (stainless steel quality can vary).
Engine Specific:
While the V10 is robust, early generation Vipers had some oil consumption issues. The 8.3L in this generation is generally more reliable but proper maintenance is crucial. Check for exhaust manifold leaks.
Electrical:
As with many vehicles of this era, occasional issues with sensors, wiring harness integrity, or module failures can occur, often detailed in the manual's diagnostic section.
📚 Vehicle History
Brand Heritage
Dodge Performance:
Dodge has a long history of performance vehicles, from muscle cars to sports cars, with the Viper being its flagship halo product.
Model Evolution
Generation Iii:
The 2004-2007 models represent the third generation (Phase SR II) of the Viper, featuring significant updates over its predecessors, including the larger 8.3L V10 engine.
Production
Manufacturing Plant:
New Mack Assembly Plant, Detroit, Michigan, USA
Production Years For Model:
2003-2007 for Gen III
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently recognized by automotive press for its extreme performance capabilities and iconic status within the supercar segment.
Ratings
Performance Metrics:
Praised for acceleration (0-60 mph in under 4 seconds) and top speed (exceeding 190 mph).
Certifications
Factory Certification:
This manual is a factory-certified document, providing the most accurate and detailed repair information.
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