Ducati 749 + S + Dark Workshop Service Repair Manual 2003-2006

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The Ducati 749, including its 749S and 749 Dark variants, represents a significant chapter in Italian sportbike engineering, produced between 2003 and 2006. This model, built on a legacy of...

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Typ: Motorcycle

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Art.-Nr: 151557

Stichworte: 2003 2004 2005 2006 749 749 Dark 749 S Ducati Motorcycle Motorcycles Parts Catalogues

Produktvarianten

Beschreibung

The Ducati 749, including its 749S and 749 Dark variants, represents a significant chapter in Italian sportbike engineering, produced between 2003 and 2006. This model, built on a legacy of performance and distinctive design, features a liquid-cooled, Desmodromic L-Twin Testastretta engine, known for its robust power delivery and characteristic sound. With its emphasis on sharp handling and rider feedback, the 749 series offers a compelling blend of track-ready capability and road usability, embodying Ducati's commitment to creating machines that connect the rider with the road. This workshop service repair manual is an exhaustive resource designed to guide owners, independent repair shops, and professional motorcycle technicians through all aspects of maintaining and repairing the Ducati 749, 749S, and 749 Dark models. It provides comprehensive coverage, including detailed procedures for engine mechanicals, fuel and electrical systems, brakes, suspension, and more. The manual includes essential information such as routine maintenance schedules, troubleshooting guides, component overhaul instructions, and specialized tool requirements, ensuring that every aspect of the motorcycle's upkeep and repair is addressed with factory-level accuracy.

🏷️ Basic Information

Identification

Make:

Ducati

Model:

Model Variants:

749S, 749 Dark

Production Years Covered:

2003, 2004, 2005, 2006

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Ducati 749 owners, independent repair shops, professional motorcycle technicians

Value Proposition:

An indispensable resource for maintaining, troubleshooting, and repairing the Ducati 749, 749S, and 749 Dark models.

Competitive Analysis

Manual Advantage:

Provides comprehensive factory-level information, including owner's manuals and parts catalogs, often not available in third-party manuals.

Key Features

Highlighted Features:

Detailed instructions, step-by-step diagrams, electrical diagrams, torque settings, fluid capacities, parts identification.

📋 Manual Details

Coverage Areas

General Coverage:

All aspects of repair and maintenance

Specific Systems Coverage:

Engine, transmission, chassis, suspension, brakes, electrical, fuel system, exhaust, bodywork, cooling system, lubrication system

Page Count

Estimated Pages:

Extensive (specific number not provided, but implies comprehensive coverage)

Manual Type

Primary Type:

Workshop Service Repair Manual

Included Manuals:

Owner's Manuals, Parts Catalogues

Language

Languages:

English, Italian

Format

Digital Compatibility:

Windows, Mac operating systems

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine teardown, rebuild, timing belt replacement, valve clearance adjustment, piston and cylinder inspection, crankshaft and connecting rod service

Fuel System:

Fuel injection system diagnostics and repair, fuel pump testing, injector cleaning and replacement, throttle body service

Electrical System:

Complete wiring diagrams, starter motor, alternator, battery, ignition system, lighting, sensors, ECU diagnostics and troubleshooting

Brake System:

Brake caliper service, pad replacement, fluid bleeding, master cylinder repair, disc inspection and replacement

Suspension And Steering:

Front fork service (disassembly, seals, oil change), rear shock absorber adjustment and replacement, steering head bearing service

Clutch System:

Clutch plate inspection and replacement, hydraulic clutch system maintenance

Cooling System:

Radiator service, coolant replacement, fan operation checks, thermostat testing

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, chain adjustment and lubrication, brake fluid changes

Troubleshooting:

Detailed diagnostic procedures for common and uncommon faults across all systems

Component Overhaul:

Complete engine rebuild, transmission overhaul, suspension component refurbishment

Installation Procedures:

Step-by-step guides for accessory installation and component replacement

Technical Depth

Depth Of Information:

Comprehensive, suitable for professional technicians, covers everything from basic adjustments to complete engine rebuilding

Diagram Quality:

Detailed step-by-step diagrams for all workshop procedures

Special Tools:

Lists and descriptions of specialized tools required for specific procedures

📊 Manual Specifications

File Format

Digital Format:

Likely PDF, optimized for digital viewing and printing

Print Quality

Print Readability:

Designed for clear reproduction of text and diagrams

Binding Type

Binding Style:

N/A (digital format)

Paper Type

Paper Quality:

N/A (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Desmodromic L-Twin (Testastretta)

Displacement:

748 cc (for base 749 model)

Bore X Stroke:

98 x 49.2 mm

Valvetrain:

4 valves per cylinder, Desmodromic actuation

Cooling System:

Liquid-cooled

Fuel System:

Electronic fuel injection (Ducati AE2S, Marelli electronic engine control)

Performance

Horsepower 749:

Approx. 108 HP @ 9,500 rpm

Torque 749:

Approx. 76 Nm (56 lb-ft) @ 7,500 rpm

Horsepower 749S:

Approx. 115 HP @ 10,000 rpm

Torque 749S:

Approx. 79 Nm (58 lb-ft) @ 7,500 rpm

Fuel System

Fuel Type:

Unleaded gasoline, minimum 95 RON

Fuel Tank Capacity:

15.4 liters (4.07 US gal)

🔧 Transmission

Standard

Transmission Type:

6-speed, constant mesh

Clutch Type:

Hydraulically actuated, wet multi-plate clutch

Features

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Approx. 2080 mm (81.9 in)

Width:

Approx. 745 mm (29.3 in)

Height:

Approx. 1090 mm (42.9 in)

Wheelbase:

Approx. 1427 mm (56.2 in)

Weights

Dry Weight 749:

Approx. 188 kg (414.5 lbs)

Dry Weight 749S:

Approx. 188 kg (414.5 lbs)

Wet Weight Estimated:

Approx. 205 kg (452 lbs)

🛡️ Safety Features

Ratings

Safety Certification:

Meets applicable road safety standards for motorcycles

Active Features

Braking System:

Dual 320mm discs with radial-mount four-piston calipers (front), Single 245mm disc with two-piston caliper (rear)

Suspension Type:

749: Showa fully adjustable front fork, Sachs rear shock absorber. 749S: Öhlins fully adjustable front fork and rear shock absorber.

Passive Features

Lighting:

Halogen headlight, LED taillight

💡 Technology Features

Infotainment

Infotainment System:

N/A (Motorcycle of this era focused on performance, not integrated infotainment)

Driver Assistance

Driver Assistance Features:

N/A (No electronic rider aids like ABS or traction control typically found on this model)

Connectivity

Connectivity Features:

Engine Management

ECU Type:

Ducati AE2S, Marelli ECU (details covered in manual)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually, whichever comes first

Desmo Service Interval:

Crucial Desmodromic valve clearance check and adjustment typically every 24,000 km (15,000 miles)

Timing Belt Interval:

Critical replacement interval, usually every 2 years or 24,000 km (15,000 miles) due to elastomer degradation and potential catastrophic engine failure.

Fluid Specifications

Engine Oil Type:

Fully synthetic SAE 10W-50 API SG/JASO MA

Engine Oil Capacity:

Approx. 3.5 liters (3.7 US qt) with filter change

Coolant Type:

Ethylene glycol-based antifreeze mixture, 50% concentration

Brake Fluid Type:

DOT 4

Clutch Fluid Type:

DOT 4 (often shared with brake system)

Known Issues

Timing Belt Reliability:

A common concern is the aging of timing belts, requiring strict adherence to replacement intervals to prevent engine damage.

Electrical Gremlins:

Some owners report occasional issues with wiring harness connectors or sensor failures, which the manual's detailed diagrams help diagnose.

Rear Shock ABSorber Wear:

The Sachs rear shock on the base 749 can wear over time, impacting ride quality; the 749S with Öhlins offers superior longevity and adjustability.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Italy

Model Evolution

Development Context:

The 749 series was developed as a more accessible and road-oriented alternative to the flagship 999 Superbike, sharing significant design elements.

Variants:

749 (base), 749S (Sport, with upgraded suspension and slight engine tweaks), 749 Dark (cosmetically different, often blacked-out styling)

Production

Production Period:

2003-2006

Design Philosophy:

Performance-oriented sportbike with characteristic Ducati V-twin power delivery and distinctive styling.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

The 749 series is recognized for its sharp handling, distinctive V-twin character, and beautiful Italian design, though often overshadowed by its larger sibling, the 999.

Ratings

Performance Reviews:

Praised for its agility and feedback, making it a popular choice for track days and spirited road riding.