Segment:
Performance Naked Sportbike / Classic Sportbike (depending on specific 800 variant, e.g., Monster 800 or Sport 800).
Competitors 2004:
Moto Guzzi V11 Sport, Triumph Bonneville T100, Suzuki SV650, Kawasaki ER-6n.
Italian Design:
Renowned Ducati design aesthetics, focus on rider engagement.
Desmodromic Valve Actuation:
Core Ducati engine technology, ensuring precise valve control across the rev range.
Dry Clutch:
Characteristic Ducati dry clutch system for distinctive sound and feel.
Primary Coverage:
Comprehensive workshop service and repair for the Ducati 800 model year 2004.
Additional Coverage Indicated:
Electrical diagrams, troubleshooting, diagnostics.
Estimated Page Count:
Estimate based on factory manual scope: 400-700 pages.
Type:
Factory Service Repair Manual (Workshop Manual)
Language:
English (standard for Ducati factory manuals)
Format:
Likely PDF (digital) or potentially a professional print reproduction.
Engine:
Complete overhaul, cylinder head, valve train, crankshaft, pistons, lubrication system, cooling (air-cooled specific details), fuel injection system (Bosch/Weber ECU specifics).
Transmission:
Clutch operation (dry clutch specifics), gearbox inspection and repair, shift mechanism, final drive (chain and sprockets).
Chassis:
Frame inspection, front fork assembly (Sachs/Showa), rear shock absorber (Öhlins/Sachs), swingarm, steering head bearings, wheel bearings.
Brakes:
Brembo brake system components, hydraulic lines, master cylinders, calipers, brake fluid specifications, bleeding procedures.
Electrical:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), ignition system (ECU mapping, ignition coils), lighting, starter motor, fuse box, diagnostic connectors.
Fuel System:
Fuel tank, fuel pump, fuel injectors, pressure regulator, throttle body assembly, EVAP system (if applicable).
Bodywork:
Fairings, seat, fuel tank cover, fenders, instrument panel, lighting assembly.
Maintenance:
Scheduled maintenance (oil changes, filter replacement, spark plug replacement, chain adjustment), pre-ride checks.
Repair:
Engine rebuild, transmission overhaul, suspension service, brake caliper rebuild, electrical component replacement.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides.
Diagnostics:
On-board diagnostics (OBD) system access and interpretation, fault code lookup.
Depth:
Full dealership-level workshop manual, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and clearances.
Digital Format:
Likely PDF with searchable text and high-resolution diagrams.
Quality:
Professional printing quality with clear, legible text and sharp, detailed diagrams.
Binding:
If printed, likely spiral-bound for lay-flat usability in a workshop environment.
Paper:
Durable, high-quality paper suitable for workshop conditions.
Engine Type:
L-Twin (90-degree V-twin), four-stroke, Desmodromic valve actuation.
Displacement:
Approximately 803 cc (specific bore and stroke figures will be in the manual).
Bore X Stroke:
Refer to manual for exact specifications (e.g., 9.5:1 compression ratio).
Cooling System:
Air-cooled.
Valve Train:
2 valves per cylinder, Desmodromic actuation.
Horsepower:
Approximately 73-76 HP (specific dyno figures will be in the manual).
Torque:
Approximately 67-70 Nm (specific dyno figures will be in the manual).
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection.
Throttle Body:
Single throttle body, likely 50mm or 54mm.
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane Rating).
Ignition System:
Digital electronic ignition with spark advance control via ECU.
Oil Type:
Refer to manual: Typically semi-synthetic or fully synthetic SAE 10W-40 or 20W-50.
Oil Capacity:
Refer to manual (typically around 3.5-4.0 liters with filter change).
Type:
6-speed sequential manual gearbox.
Clutch:
Dry, multi-plate clutch with hydraulic actuation.
Final Drive:
Chain drive.
Gear Ratios:
Specific ratios will be detailed in the manual for each gear.
Clutch Fluid:
Refer to manual: Typically DOT 4 or DOT 5.1 brake fluid.
Wheelbase:
Refer to manual for exact measurement (typically around 1400-1450 mm).
Seat Height:
Refer to manual for exact measurement (typically around 780-800 mm).
Dry Weight:
Refer to manual for exact measurement (typically around 170-180 kg).
Wet Weight:
Refer to manual for exact measurement (including fluids and fuel).
Fuel Tank Capacity:
Refer to manual for exact capacity (typically around 14-15 liters).
Safety Certifications:
Compliant with relevant European (CE) and US (DOT/EPA) motorcycle safety standards for its era.
Brakes:
Dual front disc brakes with Brembo calipers, single rear disc brake with Brembo caliper.
Suspension Performance:
Performance-oriented front forks and rear monoshock for stable handling.
Lighting:
Headlight, taillight, brake lights, turn signals.
Chassis Design:
Trellis frame for rigidity and predictable handling.
Instrument Cluster:
Analog tachometer, digital speedometer, LCD display for odometer, trip meters, clock, and warning lights. (May vary by specific trim).
ABS:
ABS was typically an optional feature or introduced on later models in this generation, check specific model variant.
Diagnostic Port:
OBD-II or proprietary Ducati diagnostic connector for ECU reading and tuning.
Oil Change Interval:
Refer to manual: Typically every 5,000-7,500 km or annually.
Desmo Service Interval:
Refer to manual: Critical valve clearance adjustment interval, often around 10,000-12,000 km.
Spark Plug Replacement:
Refer to manual: Typically at Desmo service intervals.
Engine Oil Spec:
Refer to manual for exact viscosity and type (e.g., SAE 10W-40, API SG/SH).
Brake Fluid Spec:
Refer to manual: Typically DOT 4 or DOT 5.1.
Coolant Type:
Not applicable (Air-cooled).
Common Wear Items:
Clutch plates (dry clutch wear), fuel pump reliability, regulator/rectifier heat issues, electrical connectors.
Desmo Service Importance:
Crucial for maintaining engine performance and preventing valve seat damage.
Specialty Tools:
Desmodromic valve adjustment tools, clutch nut socket, torque wrenches, diagnostic tools.
Heritage:
Ducati, an iconic Italian manufacturer with a rich racing heritage, known for its performance motorcycles and distinctive engineering.
Predecessor Models:
Shares lineage with earlier Ducati Monster and Sport models, reflecting the evolution of their air-cooled V-twin platform.
Platform Basis:
Likely based on the engine and chassis architecture derived from models like the MH900e and early generation Monster.
Production Period:
2000s era of Ducati's air-cooled V-twin development.
Manufacturing Location:
Bologna, Italy.
