2006 Ducati Monster S2R 800 Service Repair Manual

Name: 2006 Ducati Monster S2R 800 Service Repair Manual
Brand: Ducati
SKU: 127597
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Typ: Motorcycle

Anbieter:

Ducati

Art.-Nr: 127597

Stichworte: 2006 Ducati Misc Monster S2R 800 Motorcycle Motorcycles

Produktvarianten

Beschreibung

The 2006 Ducati Monster S2R 800 is a distinguished naked sportbike, celebrated for its minimalist design and performance-oriented engineering. Powered by an 803cc L-Twin, air-cooled Desmodromic engine, this model offers a potent and engaging riding experience, characteristic of Ducati's rich heritage in crafting iconic motorcycles. Its lightweight trellis frame and agile suspension contribute to exceptional handling, making it a favored choice for riders seeking spirited street performance and a unique Italian aesthetic. The S2R 800 embodies Ducati's commitment to innovative technology, particularly the renowned Desmodromic valve system, which ensures precise engine control and enhances overall performance. This comprehensive factory service manual provides in-depth guidance for the complete service and repair of the 2006 Ducati Monster S2R 800. It covers all essential aspects, including detailed maintenance procedures, troubleshooting common issues, diagnostic techniques, component replacement, and critical electrical schematics. Designed to assist owners, technicians, and mechanics, this manual ensures that the vehicle can be maintained and repaired to factory specifications, preserving its performance and longevity. With its extensive coverage of powertrain, chassis, suspension, and electrical systems, this resource is an indispensable tool for anyone responsible for the upkeep of this performance roadster.

🏷️ Basic Information

Identification

Make:

Ducati

Model:

Monster S2R 800

Year:

2006

Engine Variant:

800cc L-Twin Air-Cooled Desmodromic

Chassis Code:

DS1000 (derived from Monster 1000 platform)

Codes

Vin Engine Code Prefix:

ZDM621B (typically for 803cc engines, likely applies to S2R 800 derivatives)

👋 Introduction

Market Position

Segment:

Naked Sportbike / Performance Roadster

Target Audience:

Riders seeking a stylish, performance-oriented motorcycle with a distinct Italian character, suitable for spirited street riding and occasional track use.

Competitive Analysis

Key Competitors 2006:

Triumph Speed Triple, Aprilia Shiver, MV Agusta Brutale, Yamaha FZ1, Suzuki Bandit 1250

Key Features

Design Philosophy:

Minimalist, exposed engine and trellis frame design, characteristic of the Ducati Monster line.

Performance Focus:

Lightweight chassis, powerful L-twin engine, and sophisticated suspension for agile handling.

Desmodromic System:

Unique valve actuation system providing precise control at high RPMs and eliminating valve float.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair for 2006 Ducati Monster S2R 800

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Component Replacement, Electrical Schematics

Page Count

Estimated Pages:

300-400

Manual Type

Type:

Factory Service Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (Desmodromic valve actuation, fuel injection, ignition), Transmission (6-speed, clutch), Final Drive (Chain)

Chassis And Suspension:

Frame (Trellis), Front Suspension (Upside-down forks), Rear Suspension (Monoshock, swingarm), Brakes (Front/Rear Disc, Calipers), Wheels, Tires

Electrical:

Ignition System, Lighting, Instruments, Battery, Charging System, ECU Functions, Wiring Diagrams

Bodywork And Controls:

Fairings, Seat, Handlebars, Levers, Pedals, Fasteners, Graphics

Procedures Included

Maintenance Tasks:

Oil Changes, Filter Replacements, Chain Adjustment, Valve Clearance Checks (Desmo service), Spark Plug Replacement, Air Filter Service, Brake Fluid Flush, Coolant Flush (if applicable, though typically air-cooled)

Repair Procedures:

Engine Rebuild, Transmission Overhaul, Suspension Servicing, Brake Caliper Rebuild, Electrical Component Replacement, Fuel System Diagnostics and Repair

Diagnostic Procedures:

Troubleshooting guides for common issues, DTC (Diagnostic Trouble Code) interpretation (if applicable for the year), wiring fault finding

Technical Depth

Depth:

Comprehensive: From basic routine maintenance to full engine and transmission teardown and reassembly. Includes detailed torque specifications, clearances, and assembly sequences.

📊 Manual Specifications

File Format

File Type:

PDF

Searchability:

Searchable text for quick information retrieval

Print Quality

Resolution:

High-resolution for clear viewing of diagrams and text

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Type:

L-Twin Cylinder, 4-stroke, Desmodromic 2-valve per cylinder

Displacement:

803 cc (49.0 cu in)

Bore X Stroke:

80 mm x 79.2 mm (approximate, common for this engine family)

Cooling System:

Air Cooled

Compression Ratio:

10.1:1 (approximate)

Performance

Horsepower:

77 HP (57 kW) @ 8,750 rpm (estimated)

Torque:

71 Nm (52.4 lb-ft) @ 6,750 rpm (estimated)

Fuel System

Induction:

Marelll Electronic Fuel Injection, 38mm Throttle Body

Fuel Type:

Unleaded Premium Gasoline (95 RON or higher recommended)

Fuel Tank Capacity:

14 Liters (3.7 US gal)

🔧 Transmission

Standard

Type:

6-Speed Constant Mesh

Clutch:

Wet, Multi-plate Clutch, Hydraulically Actuated

Optional

Transmission Options:

None

Features

Final Drive:

Chain Drive, 15/38 Gearing (typical)

📐 Dimensions

Exterior

Length:

2020 mm (79.5 in) (approximate)

Width:

780 mm (30.7 in) (approximate, at handlebars)

Height:

1110 mm (43.7 in) (approximate, at seat)

Wheelbase:

1400 mm (55.1 in) (approximate)

Weights

Dry Weight:

177 kg (390 lbs)

Wet Weight:

195 kg (430 lbs) (estimated, with fluids)

Load Capacity:

190 kg (419 lbs) (rider and passenger combined, approximate)

🛡️ Safety Features

Ratings

Safety Features Motorcycle:

N/A (Motorcycle safety is typically assessed via handling dynamics and braking performance, not standardized crash ratings.)

Active Features

Braking System:

Dual 320mm Semi-Floating Discs, 4-Piston Calipers (Front); Single 245mm Disc, 2-Piston Caliper (Rear)

ABS:

Optional (Available on some models/markets, check specific VIN)

Passive Features

Lighting:

Halogen Headlight, LED Taillight

💡 Technology Features

Infotainment

Instrumentation:

Analog Tachometer, Digital Speedometer, Odometer, Trip Meter, Clock, Warning Lights (Oil Pressure, High Beam, Turn Signals, Neutral)

Driver Assistance

Traction Control:

None

Ride Modes:

None

Connectivity

Bluetooth Audio:

Usb Charging:

No (accessory ports may be available)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 12 months (whichever comes first)

Desmo Service Interval:

Every 7,500 miles or 12 months (valve clearance check and adjustment, desmo service)

Belt Replacement Interval:

Every 2 years or 7,500 miles (whichever comes first), regardless of mileage

Fluid Specifications

Engine Oil Type:

SAE 15W-50 Synthetic Motorcycle Oil (JASO MA certified)

Engine Oil Capacity:

3.8 Liters (4.0 US qt) with filter change

Brake Fluid Type:

DOT 4

Clutch Fluid Type:

DOT 4 (Hydraulic Clutch System)

Coolant Type:

N/A (Air-Cooled Engine)

Gearbox Oil Type:

SAE 75W-90 Synthetic Gear Oil

Gearbox Oil Capacity:

0.7 Liters (0.74 US qt)

Known Issues

Desmo Valve Adjustment:

Requires specialized tools and knowledge; incorrect adjustment can lead to poor performance or engine damage.

Belt Tensioning:

Crucial for engine longevity; incorrect tension can cause premature wear or belt failure.

Fuel Pump Reliability:

Some early models experienced occasional fuel pump issues; diagnosis and replacement are covered in the manual.

Electrical Connections:

Standard maintenance for older bikes: check and clean electrical connectors to prevent intermittent faults.

📚 Vehicle History

Brand Heritage

Ducati Legacy:

Ducati has a rich history in racing and performance motorcycle manufacturing, known for its L-twin engines and the iconic Desmodromic valve system.

Model Evolution

Monster Lineage:

The Monster series, introduced in 1993, revolutionized the naked sportbike segment with its blend of performance and minimalist design. The S2R variant represents a performance-oriented evolution, often featuring higher-spec suspension and brakes.

S2R 800 Positioning:

The S2R 800 was positioned as a more accessible performance option within the S2R family, utilizing the popular 803cc engine derived from the Monster 800 and later Monster 796.

Production

Manufacturing Location:

Bologna, Italy

Production Years S2R 800:

2005 - 2008 (approximate, as S2R 1000 was also produced concurrently)

🏆 Awards & Recognition

Recognitions

Bike Magazine Awards:

The Monster line generally receives high praise from motorcycle publications for its style, handling, and performance, often winning 'Best Naked Bike' or similar accolades in its segment.

Ratings

User Satisfaction:

High owner satisfaction, particularly for its distinct character and engaging riding experience.

Certifications

Emissions Compliance:

Euro 3 (for European markets), EPA compliant (for US markets) for the model year.