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DUCATI MONSTER S2R800 S2R 800 DARK Service Repair Manual 2006 ONWARDS

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This manual covers the Monster S2R800, a naked sportbike produced from 2006 onwards. Renowned for its iconic design and potent L-Twin engine, the S2R800 offers a thrilling riding experience characterized...
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Typ: Motorcycle
Anbieter:
Ducati
Art.-Nr: 127935
Stichworte: 2006 Ducati Misc MONSTER S2R800 Motorcycle Motorcycles S2R 800 DARK
DUCATI MONSTER S2R800 S2R 800 DARK Service Repair Manual 2006 ONWARDS
This manual covers the Monster S2R800, a naked sportbike produced from 2006 onwards. Renowned for its iconic design and potent L-Twin engine, the S2R800 offers a thrilling riding experience characterized by agile handling and strong mid-range torque. This model embodies a legacy of performance-oriented motorcycles, featuring a Steel Trellis frame and a 797 cc Desmodromic engine that delivers approximately 77 hp. Its minimalist aesthetic and ergonomic characteristics make it a standout in its class, appealing to riders who appreciate Italian engineering and a spirited performance focus. This comprehensive Service and Repair Manual provides detailed information essential for maintaining and repairing the Monster S2R800. It covers all major systems, including engine mechanicals, fuel injection, transmission, brakes, suspension, and the electrical system. The manual includes step-by-step procedures for routine maintenance, component disassembly and assembly, rebuilds, and adjustments, alongside critical torque specifications and wiring diagrams. Its purpose is to empower owners, mechanics, and technicians with the knowledge required to ensure the optimal performance, reliability, and longevity of this Italian sportbike, offering hundreds of pages of guidance.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
Monster S2R800
Model Variant:
S2R 800 Dark
Year:
2006 onwards
Codes
Chassis Code Prefix:
ZDM
Engine Code Prefix:
DS
👋 Introduction
Market Position
Category:
Naked Sportbike / Performance Motorcycle
Target Audience:
Ducati owners, motorcycle enthusiasts, independent repair shops, technicians specializing in European motorcycles.
Competitive Analysis
Key Competitors Era:
Triumph Speed Triple, Aprilia Tuono, BMW R1150R/R1200R, MV Agusta Brutale.
Key Features
Performance Focus:
Emphasizes the sporty nature and performance tuning capabilities inherent in the Ducati brand.
Design Philosophy:
Highlights the iconic Ducati Monster design and its ergonomic characteristics.
Maintenance Accessibility:
Provides the necessary documentation to maintain the intricate Italian engineering.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Delivery Method:
Digital Download
Page Count Estimate:
Hundreds of pages
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, cylinder head, pistons, connecting rods, crankshaft, valve timing, lubrication system.
Engine Management:
Fuel injection system (EFI), ignition system, sensor diagnostics, ECU troubleshooting, emission control systems.
Transmission:
Clutch operation, gearbox internals, gear selection mechanism, final drive (chain and sprockets).
Brakes:
Hydraulic brake system (front and rear), brake caliper service, master cylinder rebuild, bleeding procedures, disc and pad replacement.
Suspension:
Front fork (USD) disassembly, maintenance, and adjustment; rear shock absorber service and adjustment.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting system (headlight, taillight, turn signals), instrumentation, ECU connectors.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, injectors.
Cooling System:
Air-cooled engine specifics, oil cooler operation, oil flow.
Frame And Bodywork:
Chassis inspection, fairing removal and installation, seat, fuel tank mounting, exhaust system.
Wheels And Tires:
Wheel bearing service, tire replacement, wheel balancing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake pad checks, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic charts for common problems, error code interpretation (if applicable to the era/model).
Disassembly And Assembly:
Step-by-step instructions for major component removal and reinstallation.
Rebuilds:
Detailed procedures for engine, gearbox, and suspension component rebuilds.
Adjustments:
Valve clearance adjustments, clutch cable free play, throttle cable synchronization.
Torque Specifications:
Precise torque values for all critical fasteners and assemblies.
Wiring Diagrams:
Comprehensive electrical schematics for all systems.
Special Tools:
Identification and usage of specialized Ducati tools required for specific repairs.
Technical Depth
Scope:
Comprehensive, covering all aspects from basic owner maintenance to complete engine rebuilds and advanced diagnostics.
Diagnostic Procedures:
Detailed steps for identifying and resolving common and uncommon issues.
Repair Instructions:
Clear, concise, and illustrated instructions for all repair tasks.
Performance Tuning:
While primarily a repair manual, it will contain baseline specifications for performance-related components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within the PDF for efficient information retrieval.
Printability:
Designed to be printable, allowing for on-the-bench use.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
L-Twin, four-stroke, Desmodromic, two valves per cylinder
Displacement:
797 cc (48.6 cu in)
Bore X Stroke:
94 mm x 57.2 mm (3.70 in x 2.25 in)
Cooling System:
Air-cooled with oil cooler
Compression Ratio:
10.1:1 (typical for this engine family)
Performance
Horsepower:
Approximately 77 hp (57 kW) @ 8,750 rpm
Torque:
Approximately 50 lb-ft (68 Nm) @ 6,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Marelli or Keihin system (model year dependent)
Fuel Type:
Unleaded gasoline, minimum 95 RON (91 AKI)
Lubrication
Oil Type Spec:
API SG/SH/SJ or JASO MA certified, SAE 20W-50 synthetic or semi-synthetic motorcycle oil
Oil Capacity W Filter:
Approx. 3.8 liters (4.0 US qt)
Ignition
Ignition System:
Electronic ignition system with variable timing.
Spark Plugs
Spark Plug Type:
NGK CR9EK or equivalent
🔧 Transmission
Standard
Gearbox:
6-speed constant mesh
Clutch:
Wet, multi-plate, hydraulically operated
Final Drive:
Chain drive, 525 pitch
Features
Gear Ratios:
Specific ratios documented in manual for each gear.
Transmission Oil Spec:
Refer to manual; typically SAE 75W-90 synthetic gear oil if a separate gearbox oil is used, or shared engine oil for dry clutch variants.
📐 Dimensions
Exterior
Length:
Approx. 2,120 mm (83.5 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,110 mm (43.7 in)
Seat Height:
Approx. 800 mm (31.5 in)
Weights
Dry Weight:
Approx. 173 kg (381 lbs)
Wet Weight:
Approx. 194 kg (428 lbs) (with fluids)
Fuel Tank Capacity:
14 liters (3.7 US gal)
Wheelbase
Wheelbase:
Approx. 1,420 mm (55.9 in)
🛡️ Safety Features
Ratings
Safety Features General:
Standard motorcycle safety features, no specific electronic rider aids like ABS or traction control were standard on all variants of this era.
Active Features
Brakes Configuration:
Dual 320mm discs with 4-piston radial calipers (front), Single 245mm disc with 2-piston caliper (rear).
Passive Features
Lighting:
Halogen headlight, LED taillight.
Chassis Design:
Steel Trellis frame for rigidity and rider feedback.
💡 Technology Features
Infotainment
Display Type:
Analog tachometer, digital speedometer, LCD multi-function display.
Features:
Odometer, trip meter, clock, engine temperature warning light.
Driver Assistance
ABS:
Optional or not available on all 2006 S2R800 models. Check specific vehicle options.
Traction Control:
Not typically available on this model.
Connectivity
Bluetooth:
Not available.
Lighting Technology
Headlight:
Halogen bulb.
Taillight:
LED.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 12,000 km (7,500 miles) or 12 months, whichever comes first. Refer to manual for specific conditions.
Desmo Service Interval:
Every 24,000 km (15,000 miles) for valve clearance adjustment (critical for Desmodromic engines).
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment (check every 1,000 km or as needed).
Brake Fluid Change:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Specification:
SAE 20W-50, API SG/SH/SJ or JASO MA
Brake Fluid Specification:
DOT 4 (low viscosity)
Coolant Specification:
N/A (Air-cooled engine)
Known Issues
Desmodromic Valve Adjustment:
Crucial to maintain; incorrect adjustment can lead to poor performance or engine damage. Regular checks are vital.
Electrical Connections:
Corrosion or loose connections in wiring harness, especially at grounds, can cause intermittent issues.
Fuel Pump Reliability:
Some early EFI systems can experience fuel pump issues; prompt diagnosis is recommended.
Part Numbers
Oil Filter Part Number:
Ducati Part # 444.1.005.1A (or equivalent aftermarket like HF153, KN-153)
Air Filter Part Number:
Ducati Part # 1906.0012-1 (or equivalent aftermarket like DP, K&N)
📚 Vehicle History
Brand Heritage
Manufacturer:
Ducati Motor Holding S.p.A.
Italian Legacy:
Ducati is renowned for its performance-oriented motorcycles, Desmodromic valve actuation, and racing heritage.
Model Evolution
Monster Lineage:
The Monster series, introduced in 1993, is celebrated for its minimalist design and potent V-twin engines, evolving through various displacements and configurations.
S2R Variant:
The S2R designation typically denotes a sportier variant, often with upgraded suspension and components. The 800cc engine was a mid-range offering within the Monster family.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
General Reputation:
The Ducati Monster series is consistently lauded for its styling, handling, and engaging V-twin character, often appearing in 'best naked bike' lists from its era.
Ratings
Performance Reviews:
Contemporary reviews praised its agile handling, strong mid-range torque, and iconic design.
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