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2005 Ducati SS800 Parts Manual

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The 2005 SS800 represents an accessible entry into renowned sportbike heritage, characterized by its air-cooled L-twin engine, distinctive trellis frame, and Italian styling. This model, powered by an 803 cc...
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2005 Ducati SS800 Parts Manual
The 2005 SS800 represents an accessible entry into renowned sportbike heritage, characterized by its air-cooled L-twin engine, distinctive trellis frame, and Italian styling. This model, powered by an 803 cc engine producing approximately 73 horsepower, offers a blend of performance and usability, making it a compelling choice for riders seeking the unique V-twin experience and capable handling that the brand is known for. Its design emphasizes a balance of sport-oriented dynamics with a more approachable character compared to its higher-performance brethren. This comprehensive Parts Manual for the 2005 SS800 is designed to assist owners and technicians in identifying and sourcing all necessary components. It provides detailed exploded diagrams and part numbers for every part, covering the engine, transmission, electrical systems, fuel system, chassis, suspension, brakes, and bodywork. The manual is an indispensable resource for accurate parts identification, ensuring correct assembly and efficient maintenance of the vehicle.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
SS800
Year:
2005
Manual Product Name:
2005 Ducati SS800 Parts Manual
👋 Introduction
Market Position
Market Position:
The Ducati SS800 was positioned as an accessible entry into Ducati's sportbike heritage, offering a blend of performance and usability.
Target Audience:
Owners of the 2005 Ducati SS800 looking for reliable parts sourcing and detailed component visualization for maintenance and repair.
Competitive Analysis
Competitive Analysis:
Competed against other mid-weight sportbikes and naked bikes from European and Japanese manufacturers, offering a distinct Italian character and V-twin engine experience.
Key Features
Key Features:
Air-cooled L-twin engine, trellis frame, distinctive Ducati styling, capable handling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts identification and sourcing for the 2005 Ducati SS800
Additional Coverage:
Comprehensive breakdown of all major mechanical and electrical assemblies of the 2005 Ducati SS800.
Page Count
Page Count:
110
Manual Type
Manual Type:
Parts Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinders, Pistons, Crankshaft, Timing, Filters and Oil Pump, Half Crankcases
Transmission:
Gearchange, Gear-Box, Clutch, Clutch Cover
Electrical:
Alternator Cover, Electric Starter and Ignition, Head: Timing, Electric System, Battery Box Mount
Fuel System:
Throttle Body, Fuel System, Fuel Tank, Fuel Infeed
Cooling System:
Oil Cooler
Exhaust System:
Exhaust System
Chassis Frame:
Frame, Stands, L.H. Foot Rests, R.H. Foot Rests, Swingarm and Chain
Suspension Steering:
Front Fork
Brakes:
Front Hydraulic Brake, Rear Hydraulic Brake
Controls Operation:
Handlebar and Controls, Clutch Control
Bodywork Aesthetics:
Head-Light and Electric Wiring, Instrument Panel, Number Plate Holder, Seat, Headlight Fairing, Fairing, Marking Plate
Air Induction Oil Vent:
Air Induction and Oil Vent systems
Wheels:
Wheels
Number Plate Holder:
Number Plate Holder
Procedures Included
Parts Identification:
Identification of all replaceable parts with exploded diagrams and official Ducati part numbers.
Assembly Disassembly Reference:
Provides visual reference for the correct order and configuration of components during assembly and disassembly.
Part Number Lookup:
Facilitates accurate ordering of replacement parts by providing specific Ducati part numbers for each component illustrated.
Technical Depth
Technical Depth:
Essential for identifying correct components for maintenance and repair. While not a step-by-step repair guide, it's indispensable for understanding what parts are needed and their OEM identification.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
Printable quality suitable for home or professional printing, allowing users to print only necessary pages.
Binding Type
Binding Type:
Not applicable (Digital PDF format)
Paper Type
Paper Type:
Not applicable (Digital PDF format, user choice for printing)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, L-twin (90° V-twin), Desmodromic 2 valves per cylinder
Engine Displacement:
803 cc (approx.)
Bore X Stroke:
92 mm x 79 mm (typical for this engine family)
Compression Ratio:
9.2:1 (typical for this engine family)
Valve Actuation:
Desmodromic
Performance
Horsepower:
Approx. 73 hp @ 8,000 rpm (subject to specific market tuning)
Torque:
Approx. 50 lb-ft @ 6,000 rpm (subject to specific market tuning)
Engine Power Delivery:
Characterized by strong mid-range torque typical of Ducati's L-twin engines.
Fuel System
Fuel Delivery:
Fuel Injection (e.g., Weber Marelli or similar)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Lubrication
Oil Type:
SAE 10W-40 (or as specified by Ducati for air-cooled engines, potentially semi-synthetic or synthetic)
Oil Capacity:
Approx. 3.0 - 3.5 Liters (including filter)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential
Clutch Type:
Wet, multi-plate, hydraulically actuated
Features
Gear Ratios:
Specific gear ratios would be detailed in a full service manual, but typically geared for sporty performance.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1425 mm (56.1 inches)
Fuel Tank Capacity:
Approx. 15 Liters (3.96 US gallons)
Weights
Dry Weight:
Approx. 185 kg (408 lbs)
Wet Weight:
Approx. 202 kg (445 lbs) (with fluids)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable (Motorcycle safety is assessed by component performance and rider skill)
Active Features
Active Features:
Dual Disc Front Brakes, Single Disc Rear Brake, capable suspension and chassis dynamics.
Passive Features
Passive Features:
Trellis frame for rigidity and rider feedback.
💡 Technology Features
Infotainment
Infotainment:
Basic analogue/digital instrumentation (speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure warning, turn signals).
Driver Assistance
Driver Assistance:
None
Connectivity
Connectivity:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or 12 months, whichever comes first.
Desmo Service Interval:
Desmodromic valve clearance checks and adjustments typically every 12,000 km (7,500 miles).
Spark Plug Replacement Interval:
Typically every 12,000 km (7,500 miles) or as per specific recommendation.
Fluid Specifications
Brake Fluid:
DOT 4
Coolant:
Not applicable (Air-cooled engine)
Clutch Fluid:
DOT 4
Known Issues
Common Issues:
Potential issues can include electrical connector corrosion, starter solenoid problems, and wear on the desmodromic valve train components if not maintained at intervals. Fuel pump issues can also occur.
Component Wear:
Regular inspection of chain and sprockets is essential. Brake pads and discs require periodic checks for wear. Clutch fluid should be checked for level and condition.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ducati has a long and storied history in motorcycle racing and performance road bikes, known for its V-twin engines and distinctive Italian design.
Model Evolution
Model Evolution:
The SS line evolved from earlier Ducati sportbikes, with the SS800 representing a more accessible, air-cooled V-twin offering compared to the water-cooled superbikes.
Production
Production Period:
The SS800 model was produced for a limited period, with the 2005 model year being part of its lifecycle.
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