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Ducati SuperSport 800 Part Manual

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This manual pertains to the SuperSport 800, a model renowned for its Italian engineering and performance-oriented design. Historically, the SuperSport line has offered an interpretation of a sport-touring or accessible...
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Ducati SuperSport 800 Part Manual
This manual pertains to the SuperSport 800, a model renowned for its Italian engineering and performance-oriented design. Historically, the SuperSport line has offered an interpretation of a sport-touring or accessible sportbike, characterized by its distinctive V-twin engine architecture and engaging riding dynamics. The 800cc variant, likely from an earlier generation of motorcycles, embodies a commitment to delivering a thrilling yet manageable riding experience, blending performance with characteristic Italian style. The purpose of this comprehensive parts manual is to provide owners and technicians with detailed information for accurate part identification and ordering. It covers all major systems of the SuperSport 800, including engine components, transmission, chassis, electrical systems, controls, brakes, and bodywork. Through high-quality illustrations and exploded views, this manual facilitates efficient maintenance, repair, and assembly, ensuring the continued optimal performance and longevity of your motorcycle.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
SuperSport
Engine Variant:
800
Manual Title:
Ducati SuperSport 800 Part Manual
Product Code:
ISSUED 09 - 02
Codes
Chassis Codes:
Not specified, but would typically correspond to specific SuperSport 800 model years.
Engine Codes:
Not specified, but likely related to Ducati's L-twin Desmodromic engine configurations.
👋 Introduction
Market Position
Target Audience:
Ducati owners and independent motorcycle technicians servicing the SuperSport 800.
Purpose:
To facilitate accurate parts identification and ordering, thereby simplifying maintenance and repair processes.
Competitive Analysis
Value Proposition:
Provides essential part number data and visual aids for efficient and correct servicing, saving time and potential errors compared to generic parts sourcing.
Key Features
Visual Aid Prominence:
Emphasis on 'easy to read exploded views' for clear part identification.
Organization:
Neatly organized sections in Adobe Acrobat for user-friendliness.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts identification and cataloging for the Ducati SuperSport 800.
Secondary Coverage:
General guidance for servicing and repair through exploded views.
Page Count
Estimated Page Count:
Not explicitly stated, but implied to be substantial given the detailed table of contents.
Manual Type
Type:
Parts Manual / Catalog
Language
Primary Language:
English
Additional Languages:
And others (specific languages not listed).
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac*
Requirements
Software Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Components:
Crankshaft, Cylinders, Pistons, Timing, Filters and Oil Pump, Half Crankcases, Alternator Cover, Electric Starter and Ignition, Vertical Head, Horizontal Head, Inlet Duct, Exhaust System.
Transmission Components:
Gearchange, Gear-Box, Clutch, Clutch Cover.
Chassis Components:
Frame, Stands, L.H. Foot Rests, R.H. Foot Rests, Battery Box Mount, Air Induction and Oil Vent, Swingarm and Chain, Wheels, Number Plate Holder, Seat.
Electrical Components:
Head-Light and Electric Wiring, Instrument Panel, Electric System.
Control Components:
Handlebar and Controls, Front Fork, Clutch Control.
Braking Components:
Front Brake, Rear Hydraulic Brake.
Fuel System Components:
Fuel System, Fuel Tank.
Bodywork Components:
Headlight Fairing, Fairing, Half Fairing.
Procedures Included
Identification Process:
Identification of correct part numbers via exploded diagrams.
Disassembly Guidance:
Assistance with careful disassembly through exploded views.
Adjustment Guidance:
Facilitation of accurate adjustment.
Repair Guidance:
Support for correct repairs.
Special Tool Identification:
Identification of workshop special tools.
Diagnostic Equipment:
Reference to diagnosis tester (e.g., Ducati Multitech).
Technical Depth
Depth:
Parts cataloging and visual identification, enabling efficient part ordering and supporting disassembly/assembly procedures.
📊 Manual Specifications
File Format
Type:
PDF
Scalability:
Scalable to several times normal size for detailed viewing.
Searchability:
Likely text-searchable within Adobe Reader, though not explicitly stated.
Print Quality
Quality:
High quality illustrations and exploded views.
Binding Type
Type:
Digital (PDF), not applicable for physical binding.
Paper Type
Type:
Not applicable for digital format.
⚙️ Engine Specifications
Primary Engine
Type:
L-twin, Desmodromic, air-cooled (typical for older SuperSport models, actual year dependent).
Displacement:
800cc (as indicated by model name).
Performance
Horsepower:
Varies by specific model year, typically in the 60-70 HP range for 800cc air-cooled Ducatis of certain eras.
Torque:
Varies by specific model year, typically in the 50-60 lb-ft range.
Fuel System
Induction:
Likely fuel injection (modern variants) or carburetors (older variants).
Oil System
Type:
Wet or dry sump, depending on specific SuperSport 800 generation.
Cooling System
Method:
Air-cooled (typical for 800cc variants).
🔧 Transmission
Standard
Type:
5-speed or 6-speed sequential gearbox.
Optional
Type:
Not applicable for this model's core configuration.
Features
Clutch Type:
Wet or dry multi-plate clutch, depending on specific model year.
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Wheelbase:
Varies by model year, typically around 1400-1500 mm.
Seat Height:
Varies by model year, generally in the 770-810 mm range.
Weights
Dry Weight:
Varies by model year, typically around 170-190 kg.
🛡️ Safety Features
Ratings
Safety Certification:
Motorcycle safety standards applicable at the time of manufacture.
Active Features
Braking System:
Disc brakes front and rear, typically with Brembo components.
Suspension Front:
Inverted telescopic forks (Marzocchi or Showa).
Suspension Rear:
Monoshock with adjustable preload and rebound damping.
Passive Features
Frame Type:
Steel trellis frame.
💡 Technology Features
Infotainment
Instrument Panel:
Typically analog tachometer and digital speedometer with basic trip functions, indicator lights.
Driver Assistance
ABS:
Optional or standard depending on the specific model year.
Connectivity
Connectivity Features:
None typically featured on models from the era this manual likely covers.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 km or annually, check specific model year recommendations.
Desmo Service Interval:
Critical for Ducati; typically every 12,000-24,000 km, depending on specific engine generation and modifications.
Fluid Specifications
Engine Oil:
Mineral or Semi-synthetic motorcycle oil, SAE 15W-50 or 20W-50 is common, API SG/SH/SJ, JASO MA. Specific Ducati recommendations are crucial.
Brake Fluid:
DOT 4 or DOT 5.1.
Coolant:
For air-cooled engines, not applicable. For liquid-cooled variants (if any 800cc SuperSport had it), a 50/50 mix of motorcycle-specific coolant and distilled water.
Known Issues
Electrical Connections:
Can be prone to corrosion or loosening, especially around battery and connectors.
Desmodromic Maintenance:
Requires specialized knowledge and tools; improper adjustment can lead to severe engine damage.
Clutch Slave Cylinder:
Some Ducati models experienced leaks or wear in the clutch slave cylinder.
Part Identification Support
Value:
Essential for sourcing correct Ducati OEM or aftermarket parts, preventing installation errors.
📚 Vehicle History
Brand Heritage
Heritage:
Ducati is renowned for its Italian design, performance-oriented motorcycles, and racing heritage, particularly with Desmodromic valve actuation.
Model Evolution
Super Sport Lineage:
The SuperSport line has historically represented Ducati's sport-touring or accessible sportbike offering, known for its V-twin character and often more relaxed ergonomics than pure superbikes.
Production
Production Period Note:
The 'SuperSport 800' designation suggests a specific generation, likely from the early 2000s era of Ducati models, preceding later iterations or being a distinct variant.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Ducati consistently recognized for design aesthetics, engineering innovation, and sporting prowess.
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