🏷️ Basic Information

Make:

Fendt

Model Line:

800 / 700 Vario Series

Product Name:

Fendt 800 700 vario Service training Manual Transmission PDF Download

Product Description:

Service training manual for Fendt Gearbox/Transmission covering ML90, ML130, ML160, and ML200 Vario transmissions, with detailed repair information for trained experts.

Transmission Codes Covered:

ML90, ML130, ML160, ML200

👋 Introduction

Brand Positioning:

Fendt is a premium brand known for its advanced technology, particularly its Vario continuously variable transmission (CVT) systems, targeting professional agricultural operations seeking high performance and efficiency.

Competitors:

Competes with other high-end agricultural machinery manufacturers such as John Deere, Case IH, New Holland, and Claas, particularly in the mid-to-high horsepower tractor segment.

Manual Value Proposition:

Provides essential, in-depth technical information for the maintenance and repair of complex Vario transmissions and associated systems, crucial for minimizing downtime and ensuring optimal performance of Fendt tractors.

Vehicle Technology:

Focuses on the sophisticated Vario transmission technology, a hallmark of Fendt, offering seamless speed adjustments and efficient power delivery.

📋 Manual Details

Primary Focus:

Transmission (Gearbox)

Secondary Systems:

Tractor general systems, Engine, Cab, Hydraulics, Electronics, Service

Total Pages:

779

Type:

Service Training Manual / Workshop Manual

Language:

English

Format:

PDF Download

Digital Format:

PDF

Searchability:

Assumed to be searchable PDF

Print Quality:

High-resolution digital format suitable for printing.

Binding:

N/A (Digital Download)

Paper:

N/A (Digital Download)

📖 Manual Coverage

Transmission Components:

Transmission control unit, Differential, Axle drive, Handbrake, Housing, Brake system, Vario transmission unit, Emergency control, Clutch actuation system, Cardan brake, ML range control, Front PTO, Live PTO, Front-wheel drive, Hydrodamp, Hydraulic pump, Transmission lubrication system, Pump drive, ML adjustment, Enhanced control system valves, Enhanced control system pipes

Engine Systems:

Engine general, Cylinder head, Speed adjustment, Cooling system, Fuel system, Engine brake, Cold-start system, Intercooler, Crankcase, Engine preheater, Lubrication, Injection pump, Injectors, Governor

Chassis And Driveline:

Front axle, Front axle support, Axle housing, Suspension, Suspension valve fitting, Suspension pipe, Track rod, Steering cylinder, Frame, Cardan shaft, Diff. lock actuation system, Front power lift (lift gear, cylinder, pipes, frame), Hydraulic pump assembly (LS pump, transmission pump, steering pump)

Cab And Body:

Vehicle body design, Driver seat, Trailer hitch, Cab mount/suspension, Air conditioning system (compressor drive, coolant lines, evaporator, condenser, electrical cables), Cab heating and ventilation, Windscreen wipers, Cable looms

Hydraulics And Electronics:

Hydraulics general system, Power lift (electrohydraulic EPC control, external control, control lifting gear, lift arms, support), Compressed air system (compressor, brake fittings, lines, electrical actuation, air tank), Front loader (mounting frame, hydraulic implement actuation, 3rd hydraulic circuit, multi-coupling, pipes, lift cylinder), Hydraulic pipes, Base circle, Power lift with oil cooler, Hydraulic trailer brake, Steering hydraulics, Reversing system, Hydraulic equipment, Central control block (ZSB), Valve assembly, External pressure supply, Valve supplement, Electrics (alternator, starter lockout, fuses, battery system, starter motor system), Instrument panel, Transducers, Radar sensor, E-box, Transmission actuator unit, Drive switch, Control panel, Engine EDC, ECU (lift gear), Agricultural bus system (LBS)

Trailer Hitch:

Includes information on trailer hitch design and coupling mechanisms.

Compressed Air:

Comprehensive section on the compressed air system, including compressor, tanks, lines, and brake fittings.

Front Loader:

Details on front loader mounting, hydraulic actuation, and associated hydraulic circuits and couplings.

Hydraulics Components:

Covers hydraulic pump assemblies (LS, transmission, steering), hydraulic pipes, central control blocks, valve assemblies, and external pressure supply.

Repair Procedures:

Detailed model-specific repair instructions, troubleshooting, diagnostics, component overhaul, assembly, and disassembly.

Maintenance Procedures:

Implied within service sections, likely covering routine checks and adjustments.

Special Tools:

Identification of required special tools at point of use and in a summary section.

Adjustment Procedures:

Includes ML adjustment procedures and settings for enhanced control system valves.

Depth:

Comprehensive for trained experts, covering complex Vario transmission systems and related tractor components.

Repair Scope:

Covers component-level repair, including rebuilds of transmission units, hydraulic pumps, and engine sub-assemblies.

Electrical Diagnostics:

Includes detailed sections on electrical systems, fuses, battery systems, starter motors, and electronic control units (ECUs) for comprehensive fault finding.

Wiring Diagrams:

Likely includes electrical wiring diagrams as part of the 'Electrics' section, essential for diagnosing electrical faults.

Torque Specifications:

Essential torque specifications for critical fasteners and component assemblies are expected to be included for correct repair.

⚙️ Engine Specifications

Manufacturer:

Likely Deutz or MAN, common for Fendt tractors of this era (specific engine not detailed in product info).

Power Output:

Varies significantly by model (e.g., 711 to 930). Specific HP/torque figures are not provided in the product description but are covered within the manual.

Injection Type:

Common Rail Diesel Injection (CRDI) with EDC (Electronic Diesel Control) likely featured for precision and efficiency.

Cooling:

Detailed coverage of the cooling system is included.

Lubrication:

Specific lubrication procedures and system details are provided.

Engine Brake:

Specific section on the engine brake system is included.

Fuel System:

Detailed coverage of fuel system components including injection pump, injectors, and governor.

🔧 Transmission

Type:

Fendt Vario continuously variable transmission (CVT)

Features:

Range control (ML90, ML130, ML160, ML200), enhanced control system valves and pipes, transmission lubrication system, pump drive.

Clutch:

Clutch actuation system detailed.

Hydrodamp:

Specific coverage of the Hydrodamp system, likely related to damping or control.

Power Take Off:

Details on front and live PTO systems, including drive mechanisms.

Pto:

Front PTO and Live PTO systems are covered.

Axles:

Front axle, axle drive, and differential actuation systems are detailed.

📐 Dimensions

Model Range:

Covers Fendt 400, 700, and 900 Vario series. Specific dimensions are model-dependent and detailed within the manual.

Vehicle Weight:

Varies by model. Manual provides specifications for specific tractor configurations.

🛡️ Safety Features

Safety Standards:

Manual adherence to agricultural machinery safety standards is implicit. Specific ratings not provided in product description.

Braking Systems:

Detailed coverage of the brake system, handbrake, cardan brake, and compressed air brake fittings.

Cab Safety:

Includes information on cab mounting and suspension.

💡 Technology Features

Cab Features:

While the focus is on mechanical and electronic systems, information on cab controls, instrumentation, and potentially climate control is included.

Control Systems:

Covers transmission actuator units, control panels, and electronic control units (ECUs) for lift gear and engine (EDC), highlighting advanced tractor control.

Bus Systems:

Includes information on the LBS (agricultural bus system), indicating integration of modern data communication within the tractor.

Sensor Types:

Covers transducers and radar sensors, crucial for modern tractor automation and control.

🔧 Maintenance

Transmission Maintenance:

The manual provides detailed procedures for maintaining the Vario transmission, including lubrication and fluid changes, crucial for longevity. Specific intervals are covered.

Transmission Fluid:

The manual would specify the exact Fendt-approved transmission fluids (e.g., Fendt Gear Oil) and their capacities for various components.

Hydraulic Fluid:

Specifications for hydraulic system fluids are likely included.

Vario Transmission Care:

Proper maintenance, as detailed in this manual, is essential to prevent common issues associated with complex CVT systems, such as wear on hydrostatic components or control system faults.

Diagnostic Procedures:

The manual includes diagnostic procedures for various systems, particularly the transmission and electronics.

📚 Vehicle History

Fendt Legacy:

Fendt, part of the AGCO Corporation, has a long history of innovation in agricultural machinery, particularly recognized for pioneering Vario transmission technology.

Vario Development:

The Vario transmission has been a core Fendt technology, continuously refined since its introduction, offering unparalleled control and efficiency.

Manufacturing Location:

Fendt tractors are primarily manufactured in Marktoberdorf, Germany.

🏆 Awards & Recognition

Brand Awards:

Fendt tractors consistently receive accolades for innovation, performance, and efficiency, often recognized for their Vario technology.