Ford C-MAX Hybrid & Energi Complete Workshop Service Repair Manual 2015

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🏷️ Basic Information Identification Make: Ford Model: C-MAX Hybrid / C-MAX Energi Plug-in Hybrid Year: 2015 Codes Platform Code: CD347 Generation Generation: 2nd Generation (2011-2018) 👋 Introduction Market Position Vehicle...

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Stichworte: 2015 C Max C-MAX Energi C-MAX Hybrid Car Cars Featured Ford

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Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

C-MAX Hybrid / C-MAX Energi Plug-in Hybrid

Year:

Codes

Platform Code:

CD347

Generation

Generation:

2nd Generation (2011-2018)

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover

Market Niche:

Fuel-efficient, family-oriented vehicle with hybrid and plug-in hybrid options.

Competitive Analysis

Key Competitors:

Toyota Prius v, Chevrolet Volt (for Energi), Honda Fit EV (early competition in EV space).

Usp Hybrid:

Practicality of an MPV combined with hybrid fuel economy.

Usp Energi:

Plug-in capability offering extended electric-only range for daily commuting.

Key Features

Powertrain Options:

Hybrid (HEV) and Plug-in Hybrid (PHEV) variants.

Body Style:

5-door compact MPV.

Interior Flexibility:

Versatile seating configurations (e.g., 'Magic Seats' concept adapted from Honda).

📋 Manual Details

Coverage Areas

Manual Type:

Complete Workshop Service Repair Manual

Coverage Scope:

All Models, Engines, Trim Levels, and Transmission Types

Primary Regions:

North America (US, Canada, Mexico)

Page Count

Estimated Page Count:

Extensive (typically 2000+ pages for comprehensive workshop manuals)

Language

Language:

English

Format

Format:

Digital Download (PDF)

File Distribution:

Instant Email Delivery

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel delivery (including hybrid powertrain fuel systems), exhaust, emissions control, starting, charging.

Hybrid Powertrain Systems:

High-voltage battery system, electric motor/generator, power control unit, regenerative braking, charging system (including plug-in capabilities for Energi).

Transmission Systems:

eCVT (electronic Continuously Variable Transmission) operation, maintenance, diagnostics, and repair.

Chassis Systems:

Braking system (including ABS, EBD, regenerative braking), steering, suspension (front and rear), wheels, tires, drivetrain.

Electrical Systems:

Body electrical, lighting, instruments, power accessories, climate control, infotainment, charging infrastructure interface, diagnostic connectors (OBD-II).

Body And Interior:

Body panels, doors, windows, seats, airbags, interior trim, HVAC system, structural components.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections.

Diagnostics:

Component testing, fault code interpretation, troubleshooting guides for various systems, diagnostic connector procedures.

Repair:

Engine overhaul, transmission repair/replacement, brake system repairs, suspension component replacement, electrical component repair/replacement, bodywork repair, hybrid system component servicing.

Installation:

Component replacement, accessory installation, hybrid battery replacement procedures (with safety precautions).

Specifications And Tolerances:

Torque specifications for fasteners, component clearances, alignment specifications, fluid capacities and types.

Technical Depth

Depth:

Comprehensive (A-Z coverage), suitable for professional technicians and experienced DIYers.

Detail Level:

Step-by-step instructions with accompanying diagrams and illustrations.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Printability:

Printable pages, chapters, or the entire document.

Print Quality

Image Resolution:

High quality, clear diagrams and photographs.

Binding Type

Binding Format:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Software Requirements

Required Software:

Adobe Reader (or compatible PDF viewer)

Compatibility

Device Compatibility:

All PC and MAC Computers, Tablets, Smartphones.

⚙️ Engine Specifications

Primary Engine

Engine Type Hybrid:

Atkinson-cycle inline-4 gasoline engine

Engine Displacement Hybrid:

2.0 Liters (1999 cc)

Engine Code Hybrid:

Combined Horsepower Hybrid:

188 hp (140 kW) (system total)

Gasoline Engine Horsepower:

141 hp @ 6000 rpm

Gasoline Engine Torque:

129 lb-ft @ 4000 rpm

Electric Motor Peak Power:

118 hp (88 kW)

Electric Motor Peak Torque:

177 lb-ft

Performance

0 To 60 Mph Hybrid:

Approx. 8.0-8.5 seconds

0 To 60 Mph Energi:

Approx. 9.0-9.5 seconds (in hybrid mode)

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity Hybrid:

12.3 gallons

Fuel Tank Capacity Energi:

9.0 gallons

Charging System Energi:

Level 1 (120V) and Level 2 (240V) charging capability.

Battery Type Energi:

Lithium-ion

Battery Capacity Energi:

7.6 kWh

Electric Range Energi:

Up to 21 miles

Charging Time Energi Level2:

Approximately 2.5 hours

🔧 Transmission

Standard

Transmission Type:

eCVT (Electronic Continuously Variable Transmission)

Transmission Controller:

Hybrid Powertrain Control Module (HPCM)

Features

Driving Modes:

EV Now, EV Later, EV Charge, EV Save (for Energi); EV Mode, Econ, Sport (for Hybrid).

Regenerative Braking:

Integrated into the eCVT system for energy recovery.

📐 Dimensions

Exterior

Length:

179.1 inches

Width:

72.6 inches

Height:

64.5 inches

Wheelbase:

104.3 inches

Ground Clearance:

Approx. 5.5 inches

Interior

Passenger Volume:

Approx. 100.8 cubic feet

Cargo

Cargo Volume Behind 2Nd Row Hybrid:

31.5 cubic feet

Cargo Volume Behind 2Nd Row Energi:

19.0 cubic feet (due to larger battery)

Cargo Volume Maximum Hybrid:

66.5 cubic feet

Weights

Curb Weight Hybrid:

Approx. 3,455 lbs

Curb Weight Energi:

Approx. 3,935 lbs

Gross Vehicle Weight Rating Gvwr Hybrid:

Approx. 4,530 lbs

🛡️ Safety Features

Ratings

NHTSA Overall Rating 2015:

5-Star (for applicable models/configurations)

IIHS Top Safety Pick:

Yes (for certain configurations/model years)

Active Features

Anti-lock Braking System

Traction Control:

Traction Control System (TCS)

Electronic Stability Control (ESC)

Electronic Brake-force Distribution (EBD)

Parking Assist:

Available Active Park Assist

Passive Features

Airbags:

Front, side, curtain airbags, driver's knee airbag.

Seatbelts:

3-point safety belts with pretensioners and load limiters.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system.

💡 Technology Features

Infotainment

Infotainment System:

SYNC (potentially SYNC 2 'MyFord Touch' or later)

Display Size:

8-inch touchscreen (on higher trims).

Audio Options:

AM/FM, CD player, SiriusXM Satellite Radio, USB ports, auxiliary input.

Driver Assistance

Parking Assist:

Available Active Park Assist, Rearview Camera.

Blind Spot Monitoring:

Available Blind Spot Information System (BLIS).

Cruise Control:

Adaptive Cruise Control (available on some trims).

Connectivity

Bluetooth:

Standard Bluetooth for hands-free calling and audio streaming.

Smart Device Integration:

SYNC AppLink for integrating smartphone apps.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 12 months (using synthetic blend or synthetic oil).

Air Filter Replacement:

Every 20,000-30,000 miles or as needed based on driving conditions.

Engine Coolant Flush:

Every 100,000 miles or 10 years (initial fill), then every 50,000 miles or 5 years.

Transmission Fluid Service:

Not typically user-serviceable; consult dealer or specialist for eCVT fluid condition checks/replacement, often based on mileage or specific diagnostic indicators.

Brake Fluid Replacement:

Every 2-3 years or as per manufacturer recommendation.

Fluid Specifications

Engine Oil Type Hybrid:

SAE 0W-20 (Synthetic Blend or Full Synthetic)

Engine Oil Capacity Hybrid:

4.5 quarts (with filter)

Coolant Type:

Motorcraft® Premium Engine Coolant (Yellow)

Transmission Fluid Type:

Refer to specific eCVT fluid (e.g., Mercon LV or equivalent; manual would specify exact Ford specification).

Known Issues

Hybrid Battery Lifespan:

Hybrid battery packs are designed for long life, but degradation can occur over time and with high mileage. The manual will cover diagnostic procedures.

Powertrain Control Module Codes:

Common for hybrid vehicles to generate specific powertrain codes requiring specialized diagnostic tools covered in the manual.

HVAC System Common Wear:

Normal wear items such as cabin air filters, blower motors, and actuator motors are detailed for replacement.

Regenerative Braking Feel:

Some drivers notice a different feel compared to traditional brakes; the manual explains the system's operation.

📚 Vehicle History

Brand Heritage

Ford Hybrid History:

Ford has a significant history in hybrid technology, beginning with the Ford Escape Hybrid in 2005.

Model Evolution

Cmax Introduction:

The C-MAX was first introduced in Europe in 2003. The hybrid and Energi variants were introduced to North America for the 2013 model year, based on the European C-MAX.

2015 Updates:

Minor styling tweaks, updated infotainment options, and potential refinements to the hybrid system for the 2015 model year.

Production

Manufacturing Location:

Wayne, Michigan, USA (for North American market).

Production Period North America:

2013 - 2018

🏆 Awards & Recognition

Recognitions

Green Car Of The Year:

While specific year awards vary, the C-MAX Hybrid/Energi was recognized for its fuel efficiency and environmental credentials.

Ratings

Epa Fuel Economy Hybrid Combined:

40 MPG (city/highway)

Epa Fuel Economy Energi Combined Mpg E:

95 MPGe (miles per gallon equivalent)

Epa Fuel Economy Energi Gas Only Mpg:

38 MPG (city/highway)

Certifications

California Pzev:

Available in some configurations as Partial Zero Emission Vehicle (PZEV) in California and CARB states.