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Ford Explorer Sport Trac 2007 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Explorer Sport Trac Year: 2007 Codes Vehicle Platform: UN175 (Second Generation Explorer Sport Trac) 👋 Introduction Market Position Segment: Mid-size Sport Utility Truck...
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Ford Explorer Sport Trac 2007 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Explorer Sport Trac
Year:
2007
Codes
Vehicle Platform:
UN175 (Second Generation Explorer Sport Trac)
👋 Introduction
Market Position
Segment:
Mid-size Sport Utility Truck (SUT)
Target Audience:
DIY enthusiasts, home mechanics, and professional technicians seeking comprehensive repair information.
Competitive Analysis
Competitors:
Honda Ridgeline, Chevrolet Colorado/GMC Canyon (though different segment), Nissan Frontier, Toyota Tacoma (smaller segment).
Key Features
Vehicle Design:
Unique combination of SUV comfort and utility with an open cargo bed, built on the proven Explorer platform.
Manual Value Proposition:
Provides expert-level repair and maintenance knowledge, enabling cost savings on servicing and empowering owners with in-depth understanding of their vehicle.
📋 Manual Details
Coverage Areas
Primary Coverage:
All mechanical and electrical systems
Secondary Coverage:
Body, chassis, and diagnostics
Page Count
Estimated Pages:
Hundreds (specific count not provided, but described as 'hundreds of pages')
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
4.0L V6 SOHC (205 hp @ 5300 rpm, 237 lb-ft @ 3500 rpm) and 4.6L V8 SOHC (292 hp @ 5500 rpm, 300 lb-ft @ 3500 rpm) - includes diagnostics, disassembly, assembly, and overhaul.
Transmission:
5R55W (5-speed automatic) and potentially 4R75E (4-speed automatic) depending on specific engine/drivetrain configuration. Includes diagnostics, service, overhaul, and fluid specifications.
Drivetrain:
Rear-wheel drive (RWD) and All-wheel drive (AWD) systems, including differentials, drive shafts, and CV joints.
Suspension:
Independent front suspension (double wishbone) and solid rear axle with leaf springs. Includes shock absorbers, control arms, ball joints, bushings, and alignment procedures.
Brakes:
Front ventilated discs, rear solid discs (potentially drum on some earlier models or specific configurations, though discs are common for this era). Includes ABS system diagnostics and repair, brake fluid specifications, and component replacement.
Steering:
Power-assisted rack and pinion steering. Includes steering column, power steering pump, fluid, and linkages.
Electrical System:
Full coverage of battery, charging system (alternator), starting system, lighting, ignition system, instrumentation, power windows, locks, mirrors, climate control blower, and accessory circuits. Includes wiring diagrams and diagnostic procedures.
Engine Control System:
Powertrain Control Module (PCM) diagnostics, sensors (MAF, MAP, TPS, O2, Crankshaft Position, Camshaft Position), actuators (fuel injectors, ignition coils), and emissions control systems (catalytic converter, EGR).
Body And Chassis:
Body panel removal and installation, interior trim, exterior trim, bumpers, doors, tailgate, bedliner, frame and structural components.
Climate Control:
HVAC system, refrigerant servicing, A/C compressor, condenser, evaporator, heater core, blower motor, and controls.
Safety Systems:
Airbag system (SRS) diagnostics and service, seat belts, and related components.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Troubleshooting:
System-specific diagnostic flowcharts, pinpoint tests, common fault isolation, and diagnostic trouble code (DTC) interpretation.
Repair:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for all covered systems.
Overhaul:
Complete engine and transmission overhaul procedures, including torque specifications, clearances, and assembly sequences.
Diagnostics:
Advanced diagnostic procedures utilizing scan tools, multimeters, oscilloscopes, and specialized testing equipment. Includes PCM relearn procedures.
Alignment:
Wheel alignment specifications and procedures for caster, camber, and toe adjustments.
Lubrication:
Lubrication points and schedules for chassis components.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds, including electrical diagnostics and wiring schematics.
📊 Manual Specifications
File Format
Compatibility:
Windows and macOS
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Licensing
Usage License:
Lifetime use on unlimited computers, no expiry date, no renewal fees.
Features
Searchability:
Likely searchable text due to PDF format, aiding quick information retrieval.
Content Accuracy
Content Source:
Factory produced documentation, identical to what professional mechanics use.
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.0L (3954cc) SOHC V6 (24-valve) - Engine Code: E
Engine 1 Horsepower:
205 hp @ 5300 rpm
Engine 1 Torque:
237 lb-ft @ 3500 rpm
Optional Engine
Engine 2:
4.6L (4606cc) SOHC V8 (32-valve) - Engine Code: H
Engine 2 Horsepower:
292 hp @ 5500 rpm
Engine 2 Torque:
300 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential multiport injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Performance
Cooling System:
Pressurized coolant system with thermostat controlled fan (electric or engine-driven).
🔧 Transmission
Standard
Transmission Type:
5R55W 5-speed automatic overdrive transmission
Optional
Transmission Type Optional:
4R75E 4-speed automatic overdrive transmission (potentially with V8 models, but 5R55W is primary for this generation Sport Trac).
Features
Drive Modes:
Selectable 2WD/4WD (transfer case operation)
Fluid Specifications
Transmission Fluid:
Mercon V (Refer to manual for specific capacity and change intervals)
📐 Dimensions
Exterior
Wheelbase:
125.9 inches (3198 mm)
Length:
200.4 inches (5090 mm)
Width:
73.4 inches (1864 mm)
Height:
71.5 inches (1816 mm)
Cargo
Bed Length:
50.0 inches (1270 mm)
Weights
Curb Weight Min:
Approx. 4,400 lbs (2000 kg) for V6 RWD
Curb Weight Max:
Approx. 4,900 lbs (2220 kg) for V8 AWD
Towing Capacity:
Up to 7,120 lbs (3229 kg) with optional V8 and towing package.
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3 Star Rating (2007 model year specific, refer to NHTSA for details)
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all wheels.
Traction Control:
Traction Control System (TCS) standard on rear-wheel-drive models, Advance Trac (electronic stability control) standard on 4WD models.
Electronic Stability:
Advance Trac with Roll Stability Control (RSC) likely standard or optional, particularly on AWD models.
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, and available side-curtain airbags for front and rear occupants.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional Sirius Satellite Radio, premium audio systems, and in-dash 6-disc CD changer.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Remote Start:
Optional factory remote start system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or 6 months, or as indicated by the Intelligent Oil-Life Monitor system. Refer to manual for exact intervals based on driving conditions.
Tire Rotation:
Recommended every 5,000-7,500 miles.
Transmission Fluid Change:
Refer to manual; typically around 60,000-100,000 miles depending on severe usage.
Fluid Specifications
Engine Oil:
SAE 5W-20 (API Certified) for both V6 and V8 engines. Capacity: 4.0L V6 ~5.7 quarts (5.4L), 4.6L V8 ~6.0 quarts (5.7L). Refer to manual for exact capacities.
Coolant:
Ford Premium Engine Coolant (Yellow) or equivalent meeting Ford specification WSS-M97B51-A1. Mixture: 50/50 with distilled water.
Brake Fluid:
DOT 3 brake fluid.
Known Issues
Common Problems:
Potential for spark plug blow-out on 4.6L V8 (requiring Heli-Coil inserts), transmission solenoid issues in the 5R55W, minor rust on the frame or bed, HVAC blend door actuator failures, and sometimes battery drain issues.
📚 Vehicle History
Brand Heritage
Ford Truck History:
Ford has a long and established history in trucks and SUVs, building on the legacy of vehicles like the F-Series and the original Explorer.
Model Evolution
Sport Trac Introduction:
The Sport Trac was introduced in 1999 as a 2001 model year vehicle, based on the Ford Ranger platform, and was redesigned for its second generation starting with the 2007 model year, based on the Explorer platform.
Production
Manufacturing Location:
Ford's Louisville Assembly Plant in Louisville, Kentucky.
🏆 Awards & Recognition
Recognitions
Model Notable Awards:
While the Explorer Sport Trac itself might not have a singular standout award for 2007, the Explorer platform upon which it's based has a history of receiving positive reviews for its utility and comfort, often recognized in its segment.
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