🏷️ Basic Information

Make:

Ford

Model:

F-150

Year:

2009-2010

👋 Introduction

Market Position:

The Ford F-150 is a perennial best-selling pickup truck in North America, known for its robust construction, towing and hauling capabilities, and wide range of configurations. This manual caters to owners and technicians working on the 2009-2010 model years, a period of significant updates for the F-150 generation.

Competitors:

Competes directly with Chevrolet Silverado, GMC Sierra, Ram Pickup (Dodge), Toyota Tundra, and Nissan Titan.

Key Features Vehicle:

Renowned for its durability, modular design allowing for various cab and bed configurations, and powerful V8 engine options. Introduced updated styling and improved interior for these model years.

Key Features Manual:

Provides in-depth technical information essential for maintenance, diagnosis, and repair. Crucial for maintaining the F-150's reliability and performance. Detailed diagrams and step-by-step instructions ensure accuracy.

📋 Manual Details

Systems Covered:

Engine mechanical, Engine control, Fuel system, Exhaust system, Cooling system, Lubrication system, Transmission (automatic & manual), Drivetrain, Axles, Suspension (front & rear), Steering, Brakes (hydraulic & ABS), Electrical system (battery, charging, ignition, lighting, starting, accessories), HVAC system, Body & frame, Interior trim, Exterior trim, Diagnostic trouble codes (DTCs), Wiring diagrams, Specifications, Torque values, Fluid capacities, Maintenance schedules, Troubleshooting procedures, Wiring diagrams

Page Count:

Approximately 3000+ pages (typical for comprehensive workshop manuals)

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Mechanical:

Cylinder head, valves, camshafts, pistons, connecting rods, crankshaft, timing system, seals, gaskets, blocks

Engine Control:

ECM, sensors (MAF, MAP, TPS, O2, CKP, CMP, knock), actuators (injectors, ignition coils), emissions controls (EGR, PCV), diagnostics

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP)

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors

Cooling System:

Radiator, coolant, thermostat, water pump, cooling fan, hoses, pressure cap

Lubrication System:

Oil pan, oil pump, oil filter, oil filter housing, oil cooler, oil passages, oil specifications

Transmission:

Automatic: Hydraulic control, torque converter, planetary gear sets, valve body, solenoids, transmission fluid, electronic controls. Manual: Clutch assembly, gearbox, shift linkages, transmission fluid.

Drivetrain:

Driveshaft, universal joints, CV joints, differentials (rear axle), transfer case (4WD models)

Suspension Front:

Upper/lower control arms, ball joints, steering knuckles, springs, shock absorbers/struts, sway bar, bushings

Suspension Rear:

Leaf springs, shocks, control arms, track bar (depending on configuration), bushings

Steering:

Steering column, steering gear/rack and pinion, power steering pump, fluid, hoses, tie rods, steering linkage

Brakes Hydraulic:

Master cylinder, brake fluid, brake lines, brake calipers, wheel cylinders, brake pads, brake rotors/drums

Brakes ABS:

ABS control module, wheel speed sensors, hydraulic control unit (HCU), ABS warning light diagnostics

Electrical Battery Charging:

Battery testing, charging system, alternator, voltage regulator, battery cables

Electrical Ignition:

Ignition coils, spark plugs, ignition control module (ICM), diagnostics

Electrical Lighting:

Headlights, taillights, brake lights, turn signals, interior lights, fuse box locations, wiring

Electrical Starting:

Starter motor, starter solenoid, ignition switch, wiring

Electrical Accessories:

Power windows, power locks, mirrors, seats, wipers, horn, trailer wiring

HVAC System:

Blower motor, evaporator, condenser, refrigerant, AC compressor, controls, heater core, cabin air filter

Body Frame:

Frame construction, body panels, doors, hood, tailgate, bumpers, corrosion protection

Interior Trim:

Dashboard, seats, door panels, headliner, carpet, airbag system components

Exterior Trim:

Grille, mirrors, badges, fender flares, running boards, tonneau covers

Diagnostics:

OBD-II system, diagnostic trouble codes (DTCs) lookup, testing procedures for sensors and actuators, scan tool usage

Wiring Diagrams:

Detailed electrical schematics for all major systems, component locations, wire colors, connector pinouts

Preventative Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), fluid level checks and changes (coolant, brake, power steering, transmission), tire rotation, lubrication, spark plug replacement, belt inspection/replacement

Troubleshooting:

Diagnostic trees for common symptoms (e.g., no-start, poor performance, strange noises), testing procedures for electrical components, fuel system diagnostics, brake system diagnostics

Repair Overhaul:

Engine disassembly, inspection, and reassembly; transmission removal and rebuild; suspension component replacement; brake caliper and rotor replacement; starter and alternator replacement; fuel pump replacement

Installation Replacement:

Replacement of most serviceable parts, including sensors, actuators, suspension components, exhaust parts, interior trim pieces, exterior panels

Adjustment Calibration:

Wheel alignment, throttle body cleaning/relearn, idle air control (IAC) valve cleaning/adjustment, transmission shift cable adjustment

Depth:

Comprehensive; covers everything from routine maintenance to major overhauls and diagnostics, suitable for professional mechanics and advanced DIYers. Includes detailed specifications, torque values, and diagnostic procedures.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, allowing for clear viewing of diagrams and text. Designed for readability on screen and for potential printing of specific sections.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Options:

4.6L 2V V8 (e.g., 4.6L Triton), 4.6L 3V V8 (e.g., 4.6L 3-Valve), 5.4L 3V V8 (e.g., 5.4L Triton)

Horsepower 4.6L 2V:

Approx. 248 hp

Torque 4.6L 2V:

Approx. 297 lb-ft

Horsepower 4.6L 3V:

Approx. 292 hp

Torque 4.6L 3V:

Approx. 320 lb-ft

Horsepower 5.4L 3V:

Approx. 320 hp

Torque 5.4L 3V:

Approx. 390 lb-ft

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Block Material:

Cast iron

Cylinder Head Material:

Aluminum

Timing Mechanism:

Timing chains with variable camshaft timing (VCT) on 3V engines

🔧 Transmission

Available Transmissions:

4-speed automatic (4R75E, 4R75W), 6-speed automatic (6R80), 4-speed automatic (4R100 - early production, less common for this specific range), 5-speed manual (M5R2-9 - less common)

Optional Transmissions:

6-speed automatic (6R80) became more prevalent, particularly with larger engines.

Automatic Transmission Features:

Electronic controls, Tow/Haul mode, SelectShift (on some 6R80 transmissions)

Manual Transmission Features:

Standard clutch actuation

Automatic Transmission Fluid:

Mercon LV (Liquid Vehicle)

Manual Transmission Fluid:

Refer to manual for specific fluid type (typically manual transmission fluid)

📐 Dimensions

Wheelbase Options:

Multiple options depending on cab and bed configuration (e.g., 126.4 in, 133.5 in, 145.3 in, 157.2 in)

Length Options:

Varies significantly by configuration (e.g., 213.1 in to 248.5 in)

Width Options:

Varies by configuration (e.g., 79.9 in)

Height Options:

Varies by configuration (e.g., 73.5 in to 77.0 in)

Passenger Volume:

Varies by cab type (Regular Cab, SuperCab, SuperCrew)

Bed Length Options:

Multiple options (e.g., 5.5 ft, 6.5 ft, 8 ft)

Curb Weight Range:

Approx. 4,500 lbs to 5,500+ lbs depending on configuration and engine

Gross Vehicle Weight Rating Range:

Approx. 6,600 lbs to 8,200+ lbs depending on configuration (F-150, F-150 XL, F-150 XLT, F-150 Lariat, F-150 FX4, F-150 Platinum, F-150 King Ranch)

Towing Capacity Range:

Up to 11,300 lbs (properly equipped)

Payload Capacity Range:

Up to 3,000+ lbs (properly equipped)

🛡️ Safety Features

NHTSA Front Impact Rating:

5-star (for driver and passenger)

NHTSA Side Impact Rating:

5-star (for front and rear passengers)

IIHS Rating:

Good (for most categories)

Active Safety Features:

ABS, Traction Control, Stability Control (AdvanceTrac with Roll Stability Control)

Passive Safety Features:

Front airbags, Side curtain airbags (optional/standard depending on trim), Seat-mounted side airbags (optional), Front seatbelt pretensioners, LATCH child seat anchors

Common Recalls:

Occasional recalls related to Takata airbags, potential brake line issues, or electrical component concerns. (Specific recall details vary by VIN and manufacturing date, consult official NHTSA database).

💡 Technology Features

Infotainment System Options:

Ford SYNC (optional), premium audio systems, CD player, auxiliary input, satellite radio.

Driver Assistance Features:

Rearview camera (optional), trailer brake controller (optional).

Connectivity Features:

Bluetooth connectivity for SYNC system, USB ports (on equipped models).

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles or 6 months (conventional oil), or 7,500 miles or 12 months (synthetic oil) - check owner's manual for specific recommendations based on driving conditions.

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed. Typically every 30,000 miles under normal conditions.

Cabin Air Filter Replacement:

Inspect every 15,000 miles, replace as needed. Typically every 30,000 miles.

Coolant Flush Interval:

Initial flush at 100,000 miles, then every 50,000 miles thereafter (using Ford Gold Coolant or equivalent).

Transmission Fluid Change Interval:

Typically 50,000 - 100,000 miles for automatic transmissions, depending on usage and fluid condition. Consult manual for specific interval and procedure.

Engine Oil Specification:

SAE 5W-20 (for most 4.6L and 5.4L engines). Check specific engine requirements in manual. API certified.

Brake Fluid Specification:

DOT 3

Power Steering Fluid Specification:

Mercon ATF or specified power steering fluid

Coolant Specification:

Ford Gold Engine Coolant (or equivalent HOAT - Hybrid Organic Acid Technology)

Common Issues:

Spark plug ejection (especially on early 3-valve 5.4L engines, due to improper torque or thread stripping), cam phaser and timing chain wear (on 3-valve engines), exhaust manifold cracks, potential transmission torque converter shudder, ABS sensor failures.

📚 Vehicle History

Ford Truck Heritage:

Ford has a long-standing reputation for building rugged and reliable trucks, dating back to the early Ford Model TT in 1917. The F-Series line, introduced in 1948, has consistently been a leader in the pickup truck market.

Twelfth Generation:

The 2009-2010 models represent the early part of the twelfth generation (2009-2014) F-150. This generation saw a significant redesign with a more muscular exterior styling, a stronger frame, and introduction of new powertrain options, including the 6-speed automatic transmission.

Manufacturing Locations:

Assembly plants in the United States (e.g., Dearborn Truck Plant, Kansas City Assembly Plant)

Sales Figures:

Consistently the best-selling full-size pickup truck in the US and Canada for many years, including the period of 2009-2010.

🏆 Awards & Recognition

Popular Mechanics Editor Choice:

Often received accolades from automotive publications like Popular Mechanics for its capability and design.

Motor Trend Truck Of The Year:

While not always specific to the 2009-2010 model, the F-150 platform has frequently been recognized by publications like MotorTrend as Truck of the Year, highlighting its segment leadership.

Consumer Satisfaction Ratings:

Generally good consumer satisfaction, though specific model years and engine configurations can have varying reliability reports. This manual helps address common concerns.