🏷️ Basic Information

Make:

Ford

Model:

Falcon BA

Sub Model:

Fairmont, XR6, XR8

Body Style:

Sedan, Wagon, Ute

Generation:

BA (Mark I)

Vin Section Engine:

Engine type is typically indicated in the 8th digit of the VIN.

Model Codes:

Specific codes for Fairmont, XR6, XR8 trims are detailed within the manual.

👋 Introduction

Positioning:

The Ford Falcon BA series represented a significant evolution in Ford's Australian lineup, targeting the family sedan, luxury sedan (Fairmont), and performance sedan/utility markets. It was a strong competitor in the Australian automotive landscape.

Competitors:

Competed against vehicles like the Holden Commodore (VY/VZ), Toyota Camry/Avalon, Mitsubishi Magna/380, and Nissan Altima in their respective segments.

Vehicle Platform:

Built on Ford's global P2 platform, offering improved safety, handling, and refinement over its predecessors.

Performance Variants:

The XR6 and XR8 variants were particularly noted for their performance, with the XR8 utilizing the powerful 'Miami' V8 engine.

Design Language:

Featured a more modern and aggressive design compared to previous Falcons, with bold styling cues.

Value Proposition:

This manual is invaluable for owners and mechanics seeking to maintain, diagnose, and repair the Ford Falcon BA series. Its comprehensive coverage ensures that users can tackle virtually any task on these vehicles.

📋 Manual Details

Vehicle Variants:

Ford Falcon BA Fairmount, XR6, XR8 Sedan, Wagon, and Ute.

Engine Options:

4.0L 6 Cylinder (Naturally Aspirated & Turbo), 5.4L (3V) V8, 5.4L (4V) V8 BOSS, 5.4L (4V) V8 GT-P.

Transmission Options:

Automatic Transmissions (BRT 93LE, BRT 97LE), Manual Transmissions (I6 Specific, TR3650 5-Speed).

Estimated Page Count:

Comprehensive coverage implies a substantial page count, likely exceeding 2000 pages for a full workshop manual. Specific count not provided.

Type:

Workshop Manual / Service Manual / Repair Manual

Language:

ENGLISH

File Format:

PDF/ZIP

Operating Systems:

WIN/MAC/LINUX

📖 Manual Coverage

Powertrain:

Engine (4.0L I6, 5.4L V8 variants), Fuel Charging & Controls, Cooling System, Accessory Drives, Starting System, Exhaust System, Fuel System, Automatic Transmissions (BRT 93LE, 97LE), Manual Transmissions (I6, TR3650), Clutch, Driveline (Drive Shaft, Half Shafts).

Chassis:

Suspension System (Front, Rear IRS, Rear Beam Axle), Wheels & Tyres, Brake System (Front Disc, Rear Disc, Parking Brake, Hydraulic Actuation, ABS), Steering System (Power Steering, Linkage, Column).

Electrical And Electronics:

Charging System (Battery, Alternator), Ignition System, Power Train Control Management, Climate Control, Heating & Ventilating, Air Conditioning, Instrument Cluster, Horn, Clock, Interior Command Centre, Parking Aid, Entertainment System, Exterior Lighting, Interior Lighting, Module Communications Network, Satellite Navigation, Cellular Phone, Body Electronics Module (BEM).

Body And Interior:

Body System General, Front End Panels, Body Closures, Pick Up Bed & Platform Body, Interior Trim, Exterior Trim, Rear View Mirrors, Seating, Glass, Frames & Mechanisms, Instrument Panel & Console, Handles, Locks, Latches & Entry Systems, Wipers & Washers, Sunroof, Bumpers, Occupant Restraints (Active & Passive).

Body Repairs:

General Body Repairs, Corrosion Protection, Plastic Repairs, Water Leaks, Wind Noise, Noise Vibration & Harshness (NVH) Body Repairs, Tolerance Checks, Sheet Metal Repairs (Front End, Roof, Side Panel, Rear End), Body Welding & High Strength Steel.

Maintenance:

Routine maintenance, fluid changes, filter replacements, scheduled servicing.

Diagnosis And Testing:

Detailed diagnostic procedures for Noise Vibration & Harshness (NVH), Suspension, Driveline, Brakes, Power Steering, Engine, Starting System, Climate Control, Charging System, Module Communications.

Repair And Rebuild:

Step-by-step repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement, body panel repairs, and welding.

Troubleshooting:

Comprehensive troubleshooting guides for common and complex issues across all vehicle systems.

Technical Specifications:

Torque specifications, clearances, fluid capacities, electrical schematics, diagnostic trouble codes (DTCs).

Depth:

Extremely high. Covers everything from basic lubrication and fluid checks to complete engine and transmission overhauls, advanced electrical diagnostics, and structural body repairs.

Diagnostic Tools:

Implies the use of diagnostic tools and scan equipment for module communication and system analysis.

Component Replacement:

Detailed procedures for component removal, installation, and adjustment.

Alignment And Balancing:

Specific instructions for front and rear wheel alignment, and likely wheel balancing.

Body Alignment:

Tolerance checks and procedures for ensuring body panel alignment and structural integrity.

📊 Manual Specifications

Format:

PDF/ZIP

Searchability:

PDF format typically allows for text searching, enhancing usability.

Printability:

PDF format is fully printable, allowing for physical reference.

Quality:

Assumed to be high, with clear diagrams, illustrations, and text, typical of professional workshop manuals.

Type:

Digital format (PDF/ZIP). If a printed version were sold, it would likely be a professional, durable binding.

Type:

Not applicable to digital format.

⚙️ Engine Specifications

4.0L I6:

Engine: Barra 245 (Naturally Aspirated), Barra 290 (Turbo). Displacement: 3984cc. Configuration: Inline 6-cylinder, DOHC, 24 valves. Fuel Delivery: Sequential Electronic Fuel Injection (SEFI). Output varied by tune and turbocharging.

5.4L V8 (3V):

Engine: Barra 230. Displacement: 5409cc. Configuration: V8, SOHC, 3 valves per cylinder. Fuel Delivery: SEFI. Primarily used in the Fairlane/Fairmont Ghia and some Fairmont models.

5.4L V8 (4V Boss):

Engine: Barra 300. Displacement: 5409cc. Configuration: V8, DOHC, 4 valves per cylinder. Fuel Delivery: SEFI. Used in XR8 models.

5.4L V8 (4V Boss Gt-P):

Engine: Cams 320/350. Displacement: 5409cc. Configuration: V8, DOHC, 4 valves per cylinder. Fuel Delivery: SEFI. Higher performance variant for GT-P models.

Hp Torque I6 Turbo:

Approx. 290 kW (389 hp) / 500 Nm (369 lb-ft) for the Barra 290 Turbo, tune-dependent.

Hp Torque V8 Boss:

Approx. 225 kW (302 hp) / 470 Nm (347 lb-ft) for the Barra 300 V8.

Hp Torque V8 Gtp:

Approx. 260 kW (349 hp) / 500 Nm (369 lb-ft) for the Cams 320 V8, with higher outputs for subsequent versions.

Type:

Electronic Fuel Injection (EFI) with multi-point injection (MPI) or sequential injection.

Fuel Type:

Unleaded Petrol (91 RON minimum, higher recommended for performance variants).

Type:

Pressurized liquid cooling system with electric cooling fans.

Type:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP) technology.

🔧 Transmission

Manual I6:

5-speed Getrag 260 (for some early 4.0L I6 models, replaced by TR3650).

Manual V8:

TR3650 5-speed manual transmission was common across performance models.

Automatic I6:

BTR M97LE 4-speed automatic (common for 4.0L I6).

Automatic V8:

BTR M93LE 4-speed automatic (common for 5.4L V8 variants).

Torque Converter Lockup:

All automatic transmissions featured torque converter lock-up for improved efficiency.

Clutch Type:

Hydraulic-actuated single dry plate clutch for manual transmissions.

Automatic Transmission Fluid:

Dexron III or equivalent is typically specified for the BTR transmissions. Manual specifies appropriate gear oil.

📐 Dimensions

Wheelbase:

Approximately 2814 mm (Sedan/Wagon).

Length:

Sedan: ~4942 mm, Wagon: ~4980 mm, Ute: ~4980 mm (varies slightly).

Width:

Approximately 1790 mm (excluding mirrors).

Height:

Sedan: ~1450 mm, Wagon: ~1535 mm, Ute: ~1478 mm.

Curb Weight:

Curb weight varies significantly by model and engine, typically ranging from 1600 kg to 1900+ kg.

Gross Vehicle Weight Rating:

GVWR varies by model, check specific vehicle for exact figures.

Towing Capacity:

Towing capacity varies by model and configuration, typically up to 2300 kg braked.

Boot Capacity:

Sedan boot capacity ~502 litres. Wagon capacity much larger. Ute tray capacity measured in payload.

🛡️ Safety Features

Ancap Rating:

BA Falcon achieved a 4-star ANCAP safety rating for its initial release, with later models receiving 4.5 or 5 stars depending on safety equipment and testing updates.

ABS:

Anti-lock Braking System (ABS) standard on most models, with Electronic Brakeforce Distribution (EBD).

Traction Control:

Traction Control System (TCS) and Electronic Stability Control (ESC) became available/standard on higher trims and later models.

Brake Assist:

Brake Assist (BA) system may be fitted to improve braking performance in emergencies.

Airbags:

Front airbags for driver and passenger standard. Side curtain and side torso airbags available on higher trims/optional.

Seatbelts:

Pre-tensioned seatbelts with load limiters for front occupants.

Child Anchors:

ISOFIX child restraint anchorage points and top tether anchors in rear seats.

💡 Technology Features

Audio System:

Factory fitted CD player and radio systems, with optional premium audio for higher trims. Controls often integrated into the instrument cluster or centre console.

Navigation:

Factory satellite navigation systems were an option on higher-end models, featuring a color screen.

Parking Sensors:

Rear parking sensors were available as an option on many BA models, providing audible warnings.

Cellular Phone:

Provisions for cellular phone integration, potentially with Bluetooth hands-free calling on later or higher-spec models.

Instrument Cluster:

Comprehensive instrument cluster including tachometer, speedometer, fuel gauge, coolant temperature gauge, and warning lights. Often featured a digital odometer and trip computer.

🔧 Maintenance

Oil And Filter:

Typically every 10,000-15,000 km or 12 months, whichever comes first. Refer to manual for specific intervals based on driving conditions.

Coolant Flush:

Recommended every 30,000-40,000 km or 2-3 years.

Transmission Fluid:

Automatic transmission fluid change every 40,000-60,000 km. Manual transmission fluid change typically every 60,000-80,000 km.

Spark Plugs:

Platinum/iridium spark plugs typically have longer service intervals, around 100,000-160,000 km. Check manual for specific type and interval.

Engine Oil:

SAE 5W-30 or 10W-30 (depending on ambient temperature) meeting Ford specifications (e.g., WSS-M2C2000-A). Capacity around 5.5-7.0L depending on engine.

Coolant:

Long-life coolant (e.g., Ford Super Plus coolant or equivalent). Capacity around 12-15L depending on engine and radiator size.

Brake Fluid:

DOT 3 or DOT 4 glycol-based brake fluid. Capacity around 1L.

Power Steering Fluid:

Specific power steering fluid as per Ford specification. Capacity around 1-1.5L.

Ignition Coils:

Coil-on-plug ignition coils can be a common failure point, leading to misfires and rough running, especially on Barra engines.

Window Regulators:

Power window regulators can fail, particularly on the doors.

Heater Core:

The heater core can develop leaks, often resulting in coolant loss and a sweet smell inside the cabin.

Suspension Bushings:

Wear in suspension bushings (control arms, sway bars) can lead to knocking noises and compromised handling.

Sump Gaskets V8:

Oil leaks from the V8 engine's sump gaskets are not uncommon.

📚 Vehicle History

Ford Australia:

Ford Australia has a long and storied history of producing iconic vehicles, with the Falcon being its flagship model for decades, representing Australian manufacturing and engineering prowess.

Falcon Ba Development:

The BA Falcon was a significant redevelopment from the AU Falcon, aimed at improving its market appeal, driving dynamics, and overall quality. It was a critical model for Ford Australia's success.

Engine Development:

The Barra engine family (particularly the turbo variants) was a hallmark of the BA Falcon, renowned for its performance and durability. The introduction of the 5.4L V8 brought American muscle car technology to the Australian market.

Production Period:

BA Falcon production ran from late 2002 to early 2005, preceding the BF Falcon facelift.

Manufacturing Location:

Manufactured in Broadmeadows, Victoria, Australia.

🏆 Awards & Recognition

Australian Car Of The Year:

While the BA Falcon itself may not have won major international 'Car of the Year' awards, it was a highly acclaimed vehicle within Australia and consistently received positive reviews from automotive journalists for its performance, handling, and value.

Performance Awards:

The XR6 Turbo variants, in particular, were lauded for their performance, often competing favorably with more expensive European and Japanese sports sedans.

Safety Standards:

Compliant with Australian Design Rules (ADRs) for safety and emissions throughout its production run.