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Ford Festiva 1988-1993 Werkstatt-Reparatur-Servicehandbuch

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🏷️ Basic Information Identification Make: Ford Model: Festiva Model Years Covered: 1988, 1989, 1990, 1991, 1992, 1993 Codes Chassis Codes: WD Platform: Mazda B platform (derived from Mazda 121 DA)...
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Ford Festiva 1988-1993 Werkstatt-Reparatur-Servicehandbuch
🏷️ Basic Information
Identification
Make:
Ford
Model:
Festiva
Model Years Covered:
1988, 1989, 1990, 1991, 1992, 1993
Codes
Chassis Codes:
WD
Platform:
Mazda B platform (derived from Mazda 121 DA)
👋 Introduction
Market Position
Positioning:
Affordable, fuel-efficient subcompact car, often marketed as an economical city car.
Competitive Analysis
Competitors:
Other subcompacts of the era such as the Honda Civic, Toyota Corolla, Hyundai Excel, and Chevrolet Sprint.
Key Features
Selling Points:
Low purchase price, good fuel economy, compact size for urban maneuverability.
Value Proposition
Diy Savings:
Enables owners to perform their own maintenance and repairs, potentially saving hundreds or thousands of dollars.
📋 Manual Details
Coverage Areas
All Models Trims Engines:
Yes
All Transmissions:
Yes
Page Count
Estimated Page Count:
hundreds (exact number not specified, but described as extensive)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete engine service, repair, overhaul, and troubleshooting.
Transmission Service Repair:
Coverage for both manual and automatic transmissions, including removal, installation, overhaul, and adjustments.
Brake System:
Diagnosis, repair, and maintenance of front disc and rear drum brakes, including hydraulic systems and parking brake.
Electrical System:
Comprehensive coverage including wiring diagrams, component testing, diagnosis of electrical faults, lighting, instrumentation, and accessories.
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs, and bushings.
Steering:
Manual steering system diagnosis, repair, and component replacement.
Cooling System:
Radiator, thermostat, water pump, hoses, fan, and coolant system maintenance and repair.
Fuel Injection Fuel System:
Fuel tank, pump, lines, fuel injectors, fuel pressure regulator, and emissions control related to the fuel system.
Emission System:
Diagnosis and repair of emission control devices, including catalytic converter, oxygen sensors, and EVAP system.
Heater Air Conditional:
HVAC system operation, diagnosis, repair, and refrigerant handling.
Engine Control System:
ECU, sensors, actuators, and diagnostic trouble codes (DTCs) related to engine management.
Chassis Body:
Body panel repair, structural components, doors, windows, locks, and associated hardware.
Restraint System:
Seat belt operation and diagnosis. (Airbag systems not common on this generation, but if present, would be covered).
Interior:
Dashboard, upholstery, trim panels, and interior accessories.
Differential Drive:
Front-wheel drive system components, including transaxle/differential.
Axle:
Front drive axles, CV joints, and associated components.
General Maintenance:
Routine maintenance procedures, fluid checks, filter replacements, and lubrication.
Periodic Lubrication:
Specific lubrication points and recommended lubricants for various chassis components.
Procedures Included
Repair Procedures:
Detailed step-by-step repair procedures for all major vehicle systems.
Troubleshooting:
Comprehensive troubleshooting guides for diagnosing common and uncommon problems.
Disassembly Assembly:
Detailed instructions for disassembling and reassembling components.
Cleaning Reinstalling:
Procedures for cleaning parts and proper reinstallation techniques.
Wiring Diagrams:
Included as part of the electrical system coverage.
Technical Depth
Depth:
Professional Technician Level - Covers everything from basic maintenance to full engine and transmission overhauls, electrical diagnostics, and bodywork.
Diagnostics:
Advanced diagnostic procedures and information, including interpretation of diagnostic codes.
Illustrations:
Detailed illustrations, drawings, and photos for visual guidance.
Critical Information Highlighting:
Notes, cautions, and warnings to pinpoint critical information during repairs.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Full Printable
Zoom Functionality:
Zoom IN/OUT enabled
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC
Displacement:
1.3 L (1323 cc)
Bore X Stroke:
71.0 mm x 83.6 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 68-73 hp @ 5500 rpm (varies slightly by year and market)
Torque:
Approx. 74-77 lb-ft @ 3000 rpm (varies slightly by year and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle
Optional
Transmission Type:
3-speed Automatic Transaxle
Features
Drive Layout:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 155.7 inches (3955 mm)
Width:
Approx. 65.2 inches (1656 mm)
Height:
Approx. 53.3 inches (1354 mm)
Wheelbase:
Approx. 96.1 inches (2440 mm)
Weights
Curb Weight:
Approx. 1850-1950 lbs (840-885 kg), depending on transmission and trim.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4-star (1988-1991 models). Note: Safety standards and testing procedures have evolved significantly.
Active Features
Braking:
Front disc brakes, Rear drum brakes. Anti-lock Braking System (ABS) was not a common option during this period for this model.
Passive Features
Restraints:
Front seat belts with shoulder belts, lap belts for rear passengers. Driver-side airbag was not standard or widely available on early models.
Construction:
Unitized body construction.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Optional upgraded stereo systems.
Driver Assistance
Features:
Limited driver assistance features typical for the era. Focus on basic functionality.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plugs:
Every 30,000-60,000 miles (48,000-96,000 km).
Timing Belt:
Recommended replacement at 60,000-90,000 miles (96,000-144,000 km). Crucial due to potential for engine damage if it breaks.
Fluid Specifications
Engine Oil:
API SG/SF SAE 10W-30 or 5W-30 (check owner's manual for precise recommendation and ambient temperature suitability).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 Gear Oil.
Transmission Fluid Automatic:
Dexron II Automatic Transmission Fluid (ATF).
Coolant:
Ethylene glycol-based antifreeze mixed 50/50 with distilled water. Ford recommends a specific coolant type (e.g., Ford Premium Engine Coolant).
Known Issues
Common Problems:
Rusting of the body panels (especially wheel wells, rocker panels), electrical gremlins, minor interior wear and tear, distributor issues, clutch wear on manual transmissions.
📚 Vehicle History
Brand Heritage
Ford Small Car Strategy:
Part of Ford's effort to offer a range of smaller, fuel-efficient vehicles to compete in a changing market.
Model Evolution
Generation I:
First generation (1988-1993) was essentially a rebadged Mazda Festiva/121.
Production
Manufacturing Location:
Primarily assembled in South Korea by Kia Motors for the North American market, based on Mazda designs.
🏆 Awards & Recognition
Recognitions
Historical Context:
While not winning major awards, the Festiva was recognized for its affordability and fuel efficiency, fitting a niche market for budget-conscious buyers.
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