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Ford FIGO B517 BODY Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Figo Model Code: B517 Model Generation: First Generation (2010-2015 for original Figo, B517 likely refers to a specific platform or update) Body Style:...
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Stichworte: Car Cars Figo FIGO B517 Ford
Ford FIGO B517 BODY Repair ManualFord FIGO B517 BODY Repair ManualFord FIGO B517 BODY Repair ManualFord FIGO B517 BODY Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Figo
Model Code:
B517
Model Generation:
First Generation (2010-2015 for original Figo, B517 likely refers to a specific platform or update)
Body Style:
Sedan and Hatchback (B517 designation often associated with the sedan variant)
👋 Introduction
Market Position
Segment:
Entry-level compact car, primarily targeted at emerging markets
Competitive Analysis
Key Competitors:
Hyundai i10, Maruti Suzuki Swift, Chevrolet Beat, Volkswagen Polo (regionally dependent)
Key Features
Value Proposition:
Affordability, fuel efficiency, practical design, and Ford's global engineering reputation in an accessible package.
Repair Focus:
This manual's focus on body repair highlights the importance of structural integrity and aesthetics for maintaining the vehicle's value and safety, especially after collision events.
📋 Manual Details
Coverage Areas
Primary Coverage:
Body repair and structural integrity
Secondary Coverage:
Panel replacement, structural welding, panel alignment, accident damage assessment, frame straightening
Page Count
Total Pages:
718
Manual Type
Type:
Body Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Readability:
Zoom In/Out functionality
Reader Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Structural Components:
Frame rails, unibody structure, chassis components, subframes, body panels (doors, fenders, hood, trunk lid, roof)
Exterior Body:
Bumpers, grilles, spoilers, exterior trim, glass replacement
Interior Trim:
Dashboard, door panels, headliner, seating system (removal/installation impacting body access)
Procedures Included
Disassembly Reassembly:
Detailed instructions for removing and installing body panels and structural components
Repair Techniques:
Panel straightening, dent repair, metal finishing, seam sealing, rust repair procedures
Welding Bonding:
Spot welding, MIG welding, structural adhesive application, rivet bonding specifications
Alignment:
Door, hood, and trunk lid alignment procedures, panel gap specifications
Measurement And Indexing:
Body dimension specifications, reference points for frame straightening and collision repair assessment
Technical Depth
Depth:
Comprehensive, covering everything from minor cosmetic repairs to major structural accident repair
Target Audience:
Professional collision repair technicians, body shop personnel, and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, assuming standard PDF creation
Print Quality
Printability:
Printable pages for physical reference
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder Petrol / Diesel (Specific engine for B517 platform not detailed in product info, but common options include 1.2L Ti-VCT Petrol and 1.4L TDCi Diesel)
Performance
Horsepower Range:
Approx. 70-85 HP (Petrol), 68 HP (Diesel) - Actual specs vary by engine option
Torque Range:
Approx. 110-115 Nm (Petrol), 160 Nm (Diesel) - Actual specs vary by engine option
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for Petrol, Common Rail Direct Injection (CRDi) for Diesel
Fuel Type:
Unleaded Petrol (Octane 91+), Diesel
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission (MT)
Optional
Transmission Type:
Select markets offered a 6-Speed PowerShift Automatic Transmission (AT) on certain variants.
Features
Clutch Type:
Hydraulically actuated diaphragm clutch
📐 Dimensions
Exterior
Length:
Approx. 3952 mm (Sedan) / 3795 mm (Hatchback) - Subject to regional variations
Width:
Approx. 1695 mm (excluding mirrors)
Height:
Approx. 1525 mm (Sedan) / 1535 mm (Hatchback)
Wheelbase:
Approx. 2489 mm
Weights
Curb Weight:
Approx. 950-1050 kg (depending on engine and trim)
Gross Vehicle Weight Rating:
Varies by market and specific model, typically around 1450-1550 kg
🛡️ Safety Features
Ratings
Global Ncap Rating:
The first generation Figo received a 3-star rating for adult occupant protection from Global NCAP in its most basic configuration.
Active Features
Braking System:
Front ventilated discs, rear drum brakes. ABS and EBD available on higher trims.
Stability Control:
Not typically available on most first-generation Figo models.
Passive Features
Airbags:
Driver and front passenger airbags standard on higher trims, dual airbags optional or standard depending on region/year.
Seatbelts:
3-point ELR front seatbelts with pre-tensioners, 3-point or 2-point rear seatbelts
Body Structure:
High-strength steel in key areas, designed to absorb and redirect impact energy.
💡 Technology Features
Infotainment
System Offering:
Base models featured a basic radio with CD/MP3 player and aux input. Higher trims offered Ford's SYNC infotainment system with Bluetooth connectivity and USB ports.
Driver Assistance
Features:
Limited driver assistance features on the first generation. Parking sensors might be optional on higher trims.
Connectivity
Bluetooth Connectivity:
Available on models equipped with SYNC.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km or 12 months, whichever comes first (refer to specific owner's manual for exact intervals).
Air Filter Replacement:
Every 20,000-30,000 km, or as needed based on driving conditions.
Spark Plug Replacement:
For petrol engines, typically around 60,000-100,000 km depending on plug type.
Fluid Specifications
Engine Oil Grade:
Likely API SN or equivalent, viscosity grade 5W-30 or 5W-40 (Petrol); 5W-30 or 10W-40 Low SAPS for Diesel. Always consult manual for exact specification.
Coolant Type:
Ford specification coolant (e.g., Ford Super Plus Premium Antifreeze/Coolant) or compatible ethylene glycol-based coolant with the correct inhibitor package.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type:
Manual: GL-4 gear oil, e.g., SAE 75W-90. Automatic: Mercon LV or compatible ATF.
Known Issues
Common Complaints:
While this is a body repair manual, common vehicle issues can include early corrosion on underbody components in certain climates, potential for minor electrical gremlins, and clutch wear in manual transmissions under heavy use. Suspension components can also show wear over time.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford has a long history of producing reliable and affordable vehicles, with a focus on global platforms and adapting them to local market needs.
Model Evolution
Figo Launch:
The Ford Figo (first generation) was launched in India in 2010 as a global small car, based on the Ford Fiesta platform (Mk6/JA8). The B517 designation likely refers to a specific internal project or regional variant of this platform.
Production
Manufacturing Locations:
Primarily manufactured in India and South Africa for various global markets.
🏆 Awards & Recognition
Recognitions
Sales Performance:
The Ford Figo was a significant player in the Indian and South African automotive markets, often winning praise for its value for money and driving dynamics relative to its segment.
Automotive Journalism:
Received various 'Car of the Year' and 'Budget Car of the Year' awards from automotive publications in its launch markets.
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