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Ford Focus RS and ST Body Repair & Service Manual

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🏷️ Basic Information Identification Make: Ford Model: Focus ST Generation Ford Focus Rs: Third Generation (2016-2018) Ford Focus St: Third Generation (2013-2018) 👋 Introduction Market Position Positioning: High-performance compact performance...
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Ford Focus RS and ST Body Repair & Service Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Focus ST
Generation
Ford Focus Rs:
Third Generation (2016-2018)
Ford Focus St:
Third Generation (2013-2018)
👋 Introduction
Market Position
Positioning:
High-performance compact performance vehicles, catering to enthusiasts and those seeking advanced driving dynamics.
Competitive Analysis
Competitors:
Honda Civic Type R, Volkswagen Golf GTI/R, Subaru WRX STI, Hyundai i30 N.
Key Features
Focus Rs Features:
All-wheel drive (AWD) with Dynamic Torque Vectoring Control, RevoKnuckle front suspension, launch control, sport-tuned suspension and brakes, aerodynamic body kit.
Focus St Features:
Performance-tuned suspension, limited-slip differential (optional on some models), sport seats, distinctive body styling, powerful turbocharged engine.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive body repair and service procedures specifically for Ford Focus RS and ST models.
Page Count
Pages:
Detailed page count not specified in product description; assumes a comprehensive volume typical of full service manuals.
Manual Type
Type:
Service and Body Repair Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF) or Printed Manual
📖 Manual Coverage
Systems Covered
Body Structure:
Frame straightening, chassis repair, unibody construction, structural components, body panel replacement.
Exterior Panels:
Fender, hood, doors, quarter panels, bumpers, roof panel, trunk lid, spoiler, aerodynamic components.
Glass And Seals:
Windshield, side glass, rear glass replacement, sealing procedures, weatherstrip installation.
Paint And Refinishing:
Surface preparation, priming, basecoat, clearcoat application, color matching, refinishing techniques.
Interior Trim:
Dashboard, door panels, seat removal/installation, headliner, carpet, interior component repair.
Suspension Components:
Repair and replacement of struts, shocks, control arms, bushings, anti-roll bars.
Steering Components:
Rack and pinion repair, tie rod end replacement, steering column service.
Brake Systems:
Disc brake repair, caliper service, rotor replacement, brake line routing and replacement.
Electrical Body Controls:
Headlights, taillights, power windows, door locks, interior lighting, sensor calibration.
Restraint Systems:
Airbag system service, seatbelt replacement, SRS component repair and diagnostic procedures.
Procedures Included
Collision Repair:
Step-by-step procedures for repairing damage resulting from collisions, including structural alignment.
Panel Replacement:
Detailed instructions for removing and installing all exterior body panels, including welding and bonding techniques.
Part Identification:
Identification of specific body panels, hardware, and associated components.
Troubleshooting:
Diagnostic procedures for common body-related issues, such as water leaks, door alignment problems, and trim fitment.
Welding And Joining:
Procedures for various welding techniques (MIG, spot welding) and adhesive bonding as specified by Ford for structural repairs.
Fastener Tightening:
Torque specifications and tightening sequences for all critical body and chassis fasteners.
Alignment:
Wheel alignment specifications and procedures after suspension or chassis repair.
Technical Depth
Depth:
Advanced diagnostic and repair procedures for structural integrity, safety systems (airbags, seatbelts), and complex aerodynamic components.
Specificity:
Highly specific to the RS and ST variants, addressing unique aerodynamic parts, chassis reinforcements, and performance-oriented body modifications.
📊 Manual Specifications
File Format
Digital Format:
PDF (Assumed: Searchable text, bookmark navigation, high-resolution diagrams)
Print Quality
Print Quality:
High-quality reproductions of original Ford technical diagrams and text (if printed).
Binding Type
Binding:
Spiral-bound or Perfect-bound (common for professional repair manuals) for durability and ease of use on a workbench.
Paper Type
Paper Type:
Durable, coated paper resistant to grease and shop environments.
⚙️ Engine Specifications
Primary Engine Rs
Engine Rs:
2.3L EcoBoost I4
Performance Rs
Horsepower Rs:
350 PS (345 hp) @ 6000 rpm
Torque Rs:
350 lb-ft (475 Nm) @ 3200 rpm
Fuel System Rs
Fuel System Rs:
Direct injection, Turbocharged, Intercooled
Primary Engine St
Engine St:
2.0L EcoBoost I4 (Mk3 ST)
Performance St
Horsepower St:
252 hp (188 kW) @ 5500 rpm
Torque St:
270 lb-ft (366 Nm) @ 2500 rpm
Fuel System St
Fuel System St:
Direct injection, Turbocharged
🔧 Transmission
Standard Rs
Transmission Rs:
6-speed Manual Transmission
Features Rs
Features Rs:
Performance-oriented gearing, sophisticated AWD system integration.
Standard St
Transmission St:
6-speed Manual Transmission
Optional St
Transmission Optional St:
6-speed Automatic Transmission (available on some markets/trims)
Features St
Features St:
Sport-tuned gear ratios, available Quaife automatic torque biasing limited-slip differential for front-wheel drive.
📐 Dimensions
Exterior Rs
Length Rs:
Approximately 4,390 mm (172.8 in)
Width Rs:
Approximately 1,850 mm (72.8 in)
Height Rs:
Approximately 1,480 mm (58.3 in)
Exterior St
Length St:
Approximately 4,390 mm (172.8 in)
Width St:
Approximately 1,820 mm (71.7 in)
Height St:
Approximately 1,480 mm (58.3 in)
Weights Rs
Curb Weight Rs:
Approximately 1,575 kg (3,472 lbs)
Weights St
Curb Weight St:
Approximately 1,430 kg (3,153 lbs)
Cargo Capacity
Cargo Volume:
Approximately 316 liters (11.2 cu ft) with rear seats up
🛡️ Safety Features
Ratings
NHTSA Rating:
Typically 5-star overall safety rating for the third-generation Focus (specific RS/ST ratings may vary).
Active Features
Active Safety Rs:
Electronic Stability Control (ESC), Traction Control System (TCS), Anti-lock Braking System (ABS), Torque Vectoring Control (TVC).
Active Safety St:
Electronic Stability Control (ESC), Traction Control System (TCS), Anti-lock Braking System (ABS).
Passive Features
Passive Safety:
Multiple airbags (front, side, curtain), advanced high-strength steel safety cage, front and rear crumple zones.
💡 Technology Features
Infotainment
Sync System:
Ford SYNC 3 infotainment system with touchscreen, voice control, Apple CarPlay, and Android Auto compatibility.
Driver Assistance
Adas Features:
Available: Rearview camera, parking sensors, cruise control, possibly blind-spot monitoring and lane-keeping assist on higher trims/options.
Connectivity
Connectivity Options:
Bluetooth connectivity, USB ports, optional navigation system.
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first. Consult specific manual for exact RS/ST recommendations.
Air Filter Interval:
Inspect every 15,000 miles (24,000 km), replace as needed. Performance air filters may require different maintenance.
Spark Plugs:
Replace every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on type. High-performance engines may require more frequent replacement.
Fluid Specifications
Engine Oil Type Rs:
5W-30 Synthetic Motor Oil meeting Ford WSS-M2C946-B1 or equivalent.
Engine Oil Type St:
5W-30 Synthetic Motor Oil meeting Ford WSS-M2C946-B1 or equivalent.
Coolant Type:
Ford PremiumEngine Coolant (Yellow) - Organic Acid Technology (OAT), meeting Ford WSS-M97B44-D or equivalent.
Brake Fluid Type:
DOT 4 Motorcraft High Performance Synthetic Brake Fluid (or equivalent).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 Synthetic Gear Lubricant (Ford WSS-M2C200-D2 or equivalent).
AWD Fluid Rs:
Specific transfer case and rear differential fluid meeting Ford specifications (consult manual for exact part numbers and types).
Known Issues
Focus Rs Common Issues:
Head gasket failures (early models), clutch wear due to aggressive driving, suspension component wear, potential turbocharger issues.
Focus St Common Issues:
Clutch wear, occasional turbocharger wastegate rattle, potential for injector issues, exhaust manifold cracking (less common).
📚 Vehicle History
Brand Heritage
Ford Performance:
Ford has a long-standing heritage in motorsport and performance vehicles, with names like 'RS' (Rally Sport) and 'ST' (Sport Technologies) representing their performance divisions.
Model Evolution Rs
Rs Legacy:
The Focus RS line has a history of homologation specials and aggressive performance tuning, with each generation building on the last's capabilities.
Model Evolution St
St Evolution:
The ST badge has been applied to sporty variants of Ford models since the early 2000s, offering enhanced performance over standard models.
Production
Production Period:
Third-generation Focus RS: 2016-2018. Third-generation Focus ST: 2013-2018.
Manufacturing Locations:
Saarlouis Body & Assembly Plant, Germany (for RS and many ST models).
🏆 Awards & Recognition
Recognitions
Rs Awards:
Widely praised by automotive journalists for its performance, handling, and AWD system; received numerous accolades for its segment-defining capabilities.
St Awards:
Consistently recognized as a top hot hatchback for its engaging driving dynamics, accessible performance, and value.
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