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Ford Focus RS and ST Body Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Focus RS, Focus ST Generation Generation: Multiple generations covered (specifics detailed in coverage) Codes Platform: Global C-segment platform (Focus RS/ST variants) 👋 Introduction...
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Ford Focus RS and ST Body Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Focus RS, Focus ST
Generation
Generation:
Multiple generations covered (specifics detailed in coverage)
Codes
Platform:
Global C-segment platform (Focus RS/ST variants)
👋 Introduction
Market Position
Market Position:
Performance-oriented compact cars designed for enthusiasts, offering enhanced dynamics and styling over standard Ford Focus models.
Competitive Analysis
Competitive Analysis:
Competes with hot hatchbacks and performance sedans like Volkswagen Golf GTI/R, Subaru WRX STI, Honda Civic Type R, Hyundai i30 N.
Key Features
Key Features:
Aggressive styling, performance-tuned suspension, powerful turbocharged engines, advanced all-wheel-drive systems (RS), upgraded braking systems, sport-focused interiors.
📋 Manual Details
Coverage Areas
Coverage Areas:
Body repair, structural repair, panel replacement, dent repair, welding, painting, alignment, safety systems related to body structure, glass replacement, trim removal and installation.
Page Count
Page Count:
Approximately 500-800 pages (estimated based on typical Ford body repair manuals for performance variants)
Manual Type
Manual Type:
Body Repair Manual / Collision Repair Manual
Language
Language:
English
Format
Format:
Likely PDF or Print on Demand (as per product description implying a sales business)
📖 Manual Coverage
Systems Covered
Systems Covered:
Body-in-White (BIW) construction, front and rear bumper systems, side panel repair, roof panel repair, door panel repair, hood and trunk lid repair, frame straightening, underbody components, associated structural reinforcements, exterior trim and moldings.
Procedures Included
Procedures Included:
Panel replacement, sectioning procedures, welding techniques (MIG, spot welding), adhesive bonding, riveting, structural alignment, measurement specifications, material specifications (high-strength steel, aluminum), paint preparation and application, glass bonding, disassembly and assembly of exterior components.
Technical Depth
Technical Depth:
Comprehensive; covers collision repair from minor panel damage to major structural repairs, including specific procedures for high-strength materials and advanced joining techniques used on RS and ST models.
📊 Manual Specifications
File Format
File Format:
PDF (searchable, printable, bookmarked)
Print Quality
Print Quality:
High-resolution images, diagrams, and schematics suitable for professional printing.
Binding Type
Binding Type:
Spiral-bound or perfect-bound (for print versions), digital access (for PDF versions)
Paper Type
Paper Type:
Durable, matte finish paper to reduce glare and withstand workshop conditions (for print versions).
⚙️ Engine Specifications
Primary Engine
Primary Engine Focus Rs:
2.3L EcoBoost Turbocharged I4 (Ford EcoBoost DOHC)
Primary Engine Focus St:
2.0L EcoBoost Turbocharged I4 (earlier gens), 2.3L EcoBoost Turbocharged I4 (later gens)
Performance Rs
Horsepower Focus Rs:
350 PS (345 hp) @ 6000 rpm (Mk3 RS)
Torque Focus Rs:
470 Nm (347 lb-ft) @ 2000-4500 rpm (overboost) (Mk3 RS)
Performance St
Horsepower Focus St:
252 hp @ 5500 rpm (Mk3 ST)
Torque Focus St:
295 lb-ft @ 2500 rpm (Mk3 ST)
Fuel System
Fuel System:
Direct Injection, Turbocharged
Engine Codes
Engine Codes:
e.g., EcoBoost 2.3L: 'EN0' (Mk3 RS); EcoBoost 2.0L: 'JQDA' (Mk3 ST)
🔧 Transmission
Standard
Transmission Standard:
6-speed manual transmission (standard on RS and ST)
Optional
Transmission Optional:
None for performance variants like RS; some ST variants offered automatic transmissions in certain markets/generations, but manual is the defining characteristic.
Features Rs
Transmission Features Rs:
Ford Performance All-Wheel Drive (AWD) with Dynamic Torque Vectoring, Launch Control
Features St
Transmission Features St:
Sport-tuned suspension, limited-slip differential (optional on some ST models)
📐 Dimensions
Exterior Rs Mk3
Length Rs Mk3:
4390 mm (172.8 in)
Width Rs Mk3:
1850 mm (72.8 in) (excluding mirrors)
Height Rs Mk3:
1472 mm (57.9 in)
Exterior St Mk3
Length St Mk3:
4358 mm (171.6 in)
Width St Mk3:
1823 mm (71.8 in) (excluding mirrors)
Height St Mk3:
1451 mm (57.1 in)
Cargo Rs St
Cargo Volume Rear Seats Up:
Approx. 316 liters (11.2 cu ft) (hatchback)
Weights
Curb Weight Rs Mk3:
Approx. 1590 kg (3505 lbs)
Curb Weight St Mk3:
Approx. 1460 kg (3219 lbs)
Wheelbase
Wheelbase Rs St:
2647 mm (104.2 in)
🛡️ Safety Features
Ratings
NHTSA Rating:
Typically 5-star overall rating for standard Focus models; RS/ST performance variants maintain high safety standards but specific ratings may vary slightly due to specialized equipment.
Active Features
Active Features:
Electronic Stability Control (ESC), Traction Control System (TCS), Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Torque Vectoring Control (RS), Advanced AWD system (RS), Performance brake systems (Brembo front calipers on RS).
Passive Features
Passive Features:
Front airbags, front side-impact airbags, side-curtain airbags, Whiplash Protection System, front and rear crumple zones, high-strength steel safety cage.
Driver Assistance Rs St
Driver Assistance Rs St:
Optional: Rear parking sensors, rearview camera, blind-spot monitoring, lane-keeping assist, adaptive cruise control (availability varies by model year and trim).
💡 Technology Features
Infotainment
Infotainment System:
Ford SYNC infotainment system (e.g., SYNC 3 with touchscreen display), Apple CarPlay, Android Auto integration.
Driver Assistance
Driver Assistance Features:
Selectable Drive Modes (Normal, Sport, Track, Drift for RS), Launch Control, Performance Shift Indicator.
Connectivity
Connectivity:
Bluetooth connectivity, USB ports, Wi-Fi hotspot (optional).
Gauges And Displays
Gauges And Displays:
Performance-oriented digital displays, including boost gauge, oil pressure and temperature gauges (on RS), and customisable instrument cluster.
🔧 Maintenance
Service Intervals Engine Oil
Service Intervals Engine Oil:
Typically 10,000 miles or 1 year (whichever comes first), or as indicated by the Intelligent Oil-Life Monitor system.
Service Intervals Filters
Service Intervals Filters:
Engine air filter: Every 30,000 miles; Cabin air filter: Every 15,000 miles or annually.
Service Intervals Spark Plugs
Service Intervals Spark Plugs:
EcoBoost engines: Typically 60,000-100,000 miles, depending on specific plug type and engine variant.
Fluid Specifications Engine Oil
Fluid Specifications Engine Oil:
Ford-specified synthetic engine oil, e.g., WSS-M2C946-B1 or WSS-M2C961-A1 (for 2.3L EcoBoost); typically 5W-30 or 0W-30 grade.
Fluid Specifications Coolant
Fluid Specifications Coolant:
Ford Premium Coolant (Gold), meeting WSS-M97B44-D specification, or equivalent.
Fluid Specifications Brake Fluid
Fluid Specifications Brake Fluid:
DOT 4 Low Viscosity (LV) brake fluid (Ford specification WSS-M6C65-A2).
Fluid Specifications Transmission Oil Manual
Fluid Specifications Transmission Oil Manual:
Manual transmission fluid: e.g., Motorcraft SYNCHROMESH 75W-85 GL-4 (or specific Ford specification like WSS-M2C200-D2 for some units).
Known Issues Engine
Known Issues Engine:
Potential for intake manifold carbon buildup, PCV system issues leading to oil consumption, or injector problems in early EcoBoost variants.
Known Issues Suspension
Known Issues Suspension:
Some reports of premature wear in control arm bushings or dampers, particularly on heavily driven vehicles.
Known Issues Clutch
Known Issues Clutch:
Clutch wear can be accelerated with aggressive driving, especially for ST/RS models.
Tire Size
Tire Size Focus Rs Mk3:
235/35R19
Tire Size Focus St Mk3:
235/40R18
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ford has a long history of performance vehicles, starting with early motorsport successes and evolving into iconic models like the Mustang, Sierra RS Cosworth, and Escort RS.
Model Evolution
Model Evolution:
The Focus RS and ST lines represent Ford's commitment to delivering accessible performance within the compact segment. The RS, in particular, is a halo performance model with significant engineering upgrades for track-day capability.
Production Rs
Production Years Rs:
First generation (Mk1): 2002-2003; Second generation (Mk2): 2009-2011; Third generation (Mk3): 2016-2018.
Production St
Production Years St:
First generation (Mk1 ST170): 2002-2004; Second generation (Mk2 ST): 2005-2010; Third generation (Mk3 ST): 2012-2018; Fourth generation (Mk4 ST): 2019-Present.
Manufacturing Locations
Manufacturing Locations:
Global C-platform production facilities, including Saarlouis, Germany; Wayne, Michigan, USA; and others depending on the specific generation and market.
🏆 Awards & Recognition
Recognitions
Recognitions:
Ford Focus RS has received numerous accolades, including 'Hot Hatch of the Year' awards from various automotive publications. ST models are consistently praised for their value and driving dynamics.
Ratings
Ratings:
Consistently high ratings for performance, handling, and driver engagement in reviews.
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