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Ford Fusion Complete Workshop Service Repair Manual 2015

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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2015 Codes Platform: CD391 👋 Introduction Market Position Segment: Mid-size sedan Competitive Analysis Competitors: Toyota Camry, Honda Accord, Chevrolet Malibu, Hyundai...
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Ford Fusion Complete Workshop Service Repair Manual 2015Ford Fusion Complete Workshop Service Repair Manual 2015Ford Fusion Complete Workshop Service Repair Manual 2015Ford Fusion Complete Workshop Service Repair Manual 2015
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion
Year:
2015
Codes
Platform:
CD391
👋 Introduction
Market Position
Segment:
Mid-size sedan
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Chevrolet Malibu, Hyundai Sonata, Kia Optima.
Key Features
Features:
Stylish design, comfortable interior, advanced technology options, efficient powertrains including hybrid variants.
📋 Manual Details
Coverage Areas
Scope:
Complete Workshop Service Repair Manual
Models Covered:
All Ford Fusion models, engines, trim levels, and transmission types for the 2015 model year.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
All engine types including 1.5L EcoBoost, 1.6L EcoBoost, 2.0L EcoBoost, 2.5L Duratec, and Hybrid/Energi powertrains.
Transmission:
Automatic transmissions (e.g., 6F35) and eCVT for Hybrid/Energi models.
Brakes:
Hydraulic brake systems, ABS, Traction Control, Electronic Stability Control.
Suspension:
Front and rear suspension systems, steering, wheel alignment.
Electrical:
Complete electrical system, battery, charging system, starter, lighting, instrument cluster, power accessories.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation and repair.
Body:
Body and frame construction, interior and exterior trim, doors, windows, seats, airbags.
Diagnostics:
Diagnostic Trouble Codes (DTCs), fault finding, troubleshooting procedures.
Procedures Included
Maintenance:
Oil changes, fluid checks and replacements, filter replacements, spark plug replacement, tire rotations.
Repair:
Engine component repair/replacement, transmission service, brake pad/rotor replacement, suspension component replacement, electrical component repair.
Troubleshooting:
Step-by-step diagnostic guides for common and complex issues.
Installation:
Installation procedures for various components and accessories.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls. Includes wiring diagrams and exploded views.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PC & MAC computers, tablets, and smartphones. Requires Adobe Reader.
Print Quality
Quality:
High quality, allowing printing of individual pages, chapters, or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 5L Ecoboost:
1.5L I-4 Turbocharged EcoBoost, 178 hp @ 6000 rpm, 177 lb-ft @ 3000 rpm.
Engine 1 6L Ecoboost:
1.6L I-4 Turbocharged EcoBoost, 178 hp @ 5700 rpm, 184 lb-ft @ 2500 rpm.
Engine 2 0L Ecoboost:
2.0L I-4 Turbocharged EcoBoost, 231 hp @ 5500 rpm, 270 lb-ft @ 3000 rpm.
Engine 2 5L Duratec:
2.5L I-4 Duratec, 175 hp @ 6000 rpm, 175 lb-ft @ 4500 rpm.
Engine Hybrid:
2.5L I-4 Atkinson-cycle (Hybrid), 177 hp combined system output (engine + electric motor).
Performance
Fuel Type:
Unleaded gasoline (91 octane recommended for EcoBoost engines for optimal performance).
Fuel System
Injection:
Sequential Electronic Fuel Injection (SEFI), Direct Injection (DI) for EcoBoost engines.
🔧 Transmission
Standard
Standard Trans:
6-speed SelectShift Automatic Transmission (6F35) on non-hybrid models.
Optional
Hybrid Trans:
Electronic Continuously Variable Transmission (eCVT) for Hybrid and Energi models.
Features
Features:
Paddle shifters available on some trims.
📐 Dimensions
Exterior
Length:
191.7 inches
Width:
72.9 inches
Height:
58.1 inches
Wheelbase:
107.5 inches
Cargo
Trunk Volume:
Approximately 16.0 cubic feet (non-hybrid), 12.0 cubic feet (Hybrid/Energi).
Weights
Curb Weight:
Varies by engine and trim, typically 3,400 - 3,700 lbs for gasoline models, ~3,800 lbs for Hybrid, ~4,000 lbs for Energi.
🛡️ Safety Features
Ratings
NHTSA Rating:
Generally received 5-Star safety ratings from NHTSA in frontal and side crash tests.
IIHS Rating:
Often awarded Top Safety Pick or Top Safety Pick+ by IIHS.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), available Blind Spot Information System (BLIS), Lane Keeping System, Adaptive Cruise Control.
Passive Features
Passive Safety:
Front airbags, front-seat side airbags, side-curtain airbags, driver's knee airbag.
💡 Technology Features
Infotainment
Infotainment System:
SYNC with MyFord Touch (optional) or standard infotainment system, featuring touch screen, Bluetooth, USB connectivity, voice commands.
Driver Assistance
Driver Assistance Features:
Available features include Blind Spot Information System (BLIS), Cross-Traffic Alert, Lane Keeping System, Adaptive Cruise Control, Parking Assist.
Connectivity
Connectivity:
Bluetooth for phone and audio streaming, USB ports, available SYNC AppLink for smartphone app integration.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 - 10,000 miles or 12 months, whichever comes first, for EcoBoost and Duratec engines (refer to manual for specific engine and oil type).
Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under normal driving conditions.
Spark Plugs:
For EcoBoost engines, typically replace around 100,000 miles. For Duratec, typically 105,000 miles (long-life iridium).
Fluid Specifications
Engine Oil 1 5L Ecoboost:
SAE 5W-20, API SN certified, ILSAC GF-5, Motorcraft Synthetic Blend or Full Synthetic.
Engine Oil 2 0L Ecoboost:
SAE 5W-30, API SN certified, ILSAC GF-5, Motorcraft Full Synthetic.
Engine Oil 2 5L Duratec:
SAE 5W-20, API SN certified, ILSAC GF-5, Motorcraft Synthetic Blend or Full Synthetic.
Coolant:
Ford Gold Coolant (Premium Engine Coolant), Motorcraft Orange, or equivalent ethylene glycol based coolant with de-ionized water (50/50 mix).
Transmission Fluid 6F35:
MERCON LV Automatic Transmission Fluid (ATF), Motorcraft XT-10-QDLV.
Brake Fluid:
DOT 3 Motor Vehicle Brake Fluid.
Known Issues
Common Issues:
Potential for coolant leaks from the degas bottle or hoses, occasional transmission hesitation or shifting issues, water intrusion into taillight assemblies, AC system issues in some cases.
📚 Vehicle History
Brand Heritage
Brand:
Ford Motor Company, a long-standing American automotive manufacturer with a history dating back to 1903.
Model Evolution
Generation:
The 2015 model year represents the second generation of the Ford Fusion, which debuted for the 2013 model year.
Production
Manufacturing:
Produced at the Ford Flat Rock Assembly Plant in Flat Rock, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Awards:
The Ford Fusion has received various accolades over its lifespan, including often being named a competitive player in its segment by automotive publications for its styling, technology, and driving dynamics.
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