🏷️ Basic Information

Make:

Ford

Model:

Fusion

Model Variant:

Fusion Hybrid

Generation Years:

2010-2013

Product Name:

Ford FUSION FUSION HYBRID 2010-2013 Workshop Service Repair Manual

👋 Introduction

Positioning:

A comprehensive and indispensable resource for owners and technicians of the 2010-2013 Ford Fusion and Fusion Hybrid.

Value Proposition:

Provides factory-level repair and maintenance information at a fraction of the cost of dealership services, empowering users to maintain their vehicles effectively.

Manual Features:

Extensive page count, detailed illustrations, multi-engine and transmission coverage, hybrid system specifics, and included owner's manual.

Value To User:

Offers the detailed insights and procedures that professional technicians rely on, bridging the gap for DIY enthusiasts and independent repair shops.

📋 Manual Details

Primary Coverage:

Ford Fusion & Fusion Hybrid

Model Years Covered:

2010, 2011, 2012, 2013

Total Pages:

>6800

Manual Type:

Workshop Service Repair Manual & Owner's Manual

Language:

English

File Format:

PDF

Delivery Format:

ZIP Archive

📖 Manual Coverage

Engine Systems:

Duratec 2.5L I4, 3.0L V6, 3.5L V6, Hybrid Powertrain, Cooling, Fuel Charging & Control, Accessory Drive, Starting, Ignition, Emission Control, Intake Air, Exhaust, Charging, Fuel, Acceleration, Evaporative Emission, Engine Control

Transmission Systems:

Manual Transmission, Aisin AW21 Automatic Transmission, 6F35 Automatic Transmission, e-CVT (Hybrid), Clutch System, Transfer Case System (if applicable), 4WD System (if applicable)

Chassis Systems:

Suspension, Wheels & Tires, Driveline & Driveshaft, Axle & Differentials, Brake System, Parking Brakes, Hydraulic Brake, Power Brake System, Anti-Lock Brakes

Electrical Systems:

Battery, Mounting & Cables, Lighting System, Instrument Cluster, Entertainment System, Communication Network, Anti-Theft System, Remote Convenience, Cruise Control System, Multifunction Electronics

Body Systems:

Body Panels, Interior & Exterior, Mirror & Seat, Glass & Frame, Instrument Panel, Lock & Entry System, Wiper & Washer, Roof Panel, Safety Belt System, Restraint System, Body Repair, Body Mounting System

Hybrid Specific Systems:

Hybrid System, Hybrid Powertrain Components, Regenerative Braking, Battery Management System

Maintenance Procedures:

Periodic Maintenance Schedules, Fluid Level Checks, Filter Replacements, Lubrication Points, Tire Rotation

Repair Procedures:

Engine Overhaul, Transmission Rebuild, Brake Service, Suspension Repair, Electrical Component Diagnosis and Replacement, Body Panel Replacement and Repair, HVAC System Service

Diagnostic Procedures:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing

Body Repair Procedures:

Covers structural repairs, panel replacement, welding procedures, and paint refinishing guidelines.

Climate Control Service:

Diagnosis and repair of the air conditioning (A/C) system, heater core replacement, climate control module troubleshooting.

Steering And Suspension Repair:

Detailed procedures for steering rack replacement, power steering pump service, suspension alignment specifications, and component replacement.

Lighting And Electrical Diagnosis:

Troubleshooting headlight/taillight issues, interior lighting, power windows, door locks, and diagnostic procedures for the entire electrical system.

Instrument Cluster And Gauges:

Diagnosis and repair of instrument cluster faults, warning lights, and gauge functionality.

Safety Belt And Restraint System Service:

Procedures for airbag system diagnosis, seatbelt replacement, and related SRS component service.

Depth Of Coverage:

Comprehensive: From basic maintenance to in-depth diagnostics and full vehicle rebuilds.

Instruction Style:

Step-by-step written instructions with detailed illustrations, diagrams, and pictures.

Target Audience:

DIY enthusiasts and professional mechanics.

Torque Specifications:

Extensive torque specifications for critical fasteners throughout the vehicle, ensuring proper assembly and preventing component damage.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems, aiding in the diagnosis of electrical faults.

Diagnostic Trouble Codes:

Comprehensive list of Diagnostic Trouble Codes (DTCs) and their corresponding diagnostic and repair procedures.

📊 Manual Specifications

Compatibility:

All Windows versions, All Mac versions

Viewing Requirements:

Adobe Acrobat Reader (free download required)

Extraction Requirements:

WinZip or WinRAR (free download recommended for extraction)

Printability:

Printable pages for specific tasks.

Binding Type:

N/A (Electronic Format)

Paper Type:

N/A (Electronic Format)

File Size Mb:

188

⚙️ Engine Specifications

Engine Options:

2.5L Duratec 25 I4, 3.0L Duratec 30 V6, 3.5L Duratec 35 V6, 2.5L Duratec 25 Hybrid

Performance Data Availability:

Detailed horsepower, torque, and performance tuning information is expected within the manual for each engine variant.

Fuel Delivery:

Covers port fuel injection (PFI) and potentially direct injection (DI) for gasoline engines, and advanced fuel delivery for the hybrid system.

Hybrid System Components:

Details on the electric motor, high-voltage battery system, power control module, and integration with the gasoline engine.

🔧 Transmission

Standard Transmission Type:

Manual Transmission (specific type not detailed in product info, but covered).

Optional Transmission Types:

Aisin AW21 Automatic Transmission, 6F35 Automatic Transmission, Continuously Variable Transmission (e-CVT) for Hybrid models.

Transmission Features:

Covers operation, maintenance, diagnosis, and repair for all listed transmission types, including clutch system specifics.

📐 Dimensions

Exterior Dimensions Availability:

Detailed exterior dimensions (length, width, height, wheelbase) are typically found in workshop manuals under 'General Information' or 'Specifications'.

Interior Dimensions Availability:

Information regarding interior space and component dimensions is likely included in sections related to body and interior systems.

Cargo Capacity Availability:

Cargo volume specifications, especially for the hybrid's battery placement, are usually detailed in the owner's manual or specifications sections.

Weight Specifications Availability:

Curb weight, gross vehicle weight rating (GVWR), and axle weight limits will be present in the technical specifications sections.

🛡️ Safety Features

Safety Ratings Availability:

While the manual may not directly present NHTSA or IIHS ratings, it will detail the systems contributing to safety, which are often assessed in these ratings.

Active Safety Systems:

Coverage of Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control, and any advanced driver-assistance systems (ADAS) if equipped.

Passive Safety Systems:

Detailed information on airbags, seatbelt pre-tensioners, crumple zones, and structural integrity as covered in the Restraint System and Body Repair sections.

💡 Technology Features

Infotainment System:

Coverage of the Ford SYNC system (if equipped), audio system components, navigation, and connectivity features.

Driver Assistance Features:

Information on systems like Intelligent Access with Push Button Start, keyless entry, and cruise control operation and diagnosis.

Communication Network:

Details on the vehicle's CAN bus architecture, communication protocols, and troubleshooting of network-related faults.

🔧 Maintenance

Scheduled Maintenance:

Comprehensive service intervals for oil changes, filter replacements, fluid flushes (coolant, brake, transmission, power steering), spark plugs, drive belts, and more, tailored to each engine and usage condition.

Engine Oil Specifications:

Specific SAE viscosity grades (e.g., 5W-20, 0W-20 for hybrid) and API/ILSAC classifications for engine oil, along with capacities.

Coolant Specifications:

Type of engine coolant (e.g., Motorcraft Orange Coolant) and its required mixture ratio, as well as system capacity.

Transmission Fluid Specifications:

Specific Mercon/Dexron types for automatic transmissions (e.g., Mercon LV, Mercon SP) and specialized fluids for the e-CVT.

Brake Fluid Specifications:

DOT 3 or DOT 4 brake fluid specifications and flush intervals.

Common Wear Items:

Information on common wear items such as brake pads and rotors, suspension components (bushings, ball joints, struts), and potential electrical component failures.

Hybrid Specific Maintenance:

Details on high-voltage battery health checks, cooling system maintenance for the hybrid components, and specific software updates for the hybrid control module.

📚 Vehicle History

Ford Heritage:

Ford's long-standing reputation for producing durable and practical vehicles, particularly in the sedan and SUV segments, with a strong emphasis on innovation in hybrid technology.

Fusion Evolution 2010-2013:

This generation saw significant updates including the introduction of hybrid powertrain options, advanced engine technologies, and updated styling and interior features.

Production Location Context:

Ford Fusion models are typically produced in North America, with specific plant locations relevant to model year and trim details covered in factory manuals.

🏆 Awards & Recognition

Model Recognition Context:

While the manual focuses on technical data, it implicitly supports vehicles that have received various industry accolades for safety, fuel efficiency, and overall design during their production run.

Consumer Ratings Context:

The manual provides the technical details necessary for maintaining the vehicle to ensure its performance and longevity, contributing to positive ownership experiences that often translate to favorable consumer ratings.

Hybrid Certifications Context:

The detailed hybrid system coverage in the manual is essential for maintaining the vehicle's compliance with environmental and fuel efficiency certifications.