2009 Ford Kuga Service And Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Kuga Year: 2009 Generation Generation: First Generation (2008-2012) Codes Platform Code: C1 👋 Introduction Market Position Market Segment: Compact Crossover SUV Competitive Analysis...

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Art.-Nr: 508526

Stichworte: 2009 Car Cars Ford Kuga

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Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

Year:

Generation

Generation:

First Generation (2008-2012)

Codes

Platform Code:

👋 Introduction

Market Position

Market Segment:

Compact Crossover SUV

Competitive Analysis

Key Competitors:

Nissan Qashqai, Volkswagen Tiguan, Honda CR-V, Toyota RAV4

Key Features

Body Style:

5-door SUV

Design Inspiration:

Ford Focus platform, distinctive 'Kinetic Design' styling language

Unique Selling Points:

Sporty handling, upscale interior for its class, intelligent AWD system

📋 Manual Details

Coverage Areas

Coverage Scope:

All models and all repairs A-Z

Page Count

Page Count Estimate:

Extensive (typical for factory service manuals, likely 1000+ pages in print equivalent)

Manual Type

Manual Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, internal components, lubrication system, cooling system, fuel system, intake and exhaust systems, emission control systems

Engine Control:

Engine Control Module (ECM) diagnosis, sensors, actuators, fuel injection, ignition timing, emissions controls

Transmission Automatic:

Service, repair, diagnosis, fluid specifications, torque converter operation

Transmission Manual:

Service, repair, diagnosis, clutch system, gearbox components, fluid specifications

Drivetrain:

Transfer case, propeller shaft, drive shafts, differentials, axle units, wheel bearings

Suspension:

Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications

Steering:

Steering column, power steering system, rack and pinion, tie rods, steering angle sensor

Brakes:

Brake system hydraulics, ABS, EBD, DSC, brake calipers, rotors, pads, parking brake system, hydraulic fluid specifications

Electrical:

Wiring schematics, battery, charging system, starting system, lighting, power windows, mirrors, locks, instrumentation

HVAC:

Air conditioning system, heater, climate control module, refrigerant specifications, service procedures

Safety Systems:

Supplemental Restraint System (SRS) airbags, seat belts, pre-tensioners, restraint control module diagnosis

Body Interior:

Doors, hood, tailgate, interior trim, seats, dashboard, instrument panel, glass, mirrors

Body Exterior:

Bumpers, fenders, body panels, seals, weatherstripping

Electronics Communication:

Multiplex communication, CAN bus systems, diagnostic communication protocols

Driver Assistance:

Cruise control system, immobilizer system, wiper and washer system

Procedures Included

Maintenance Schedule:

Recommended service intervals for oil changes, filter replacements, fluid checks, and component inspections

Troubleshooting Guides:

Diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues

Diagnostic Procedures:

Step-by-step diagnostic routines for all major systems, including scan tool usage and live data interpretation

Repair Procedures:

Detailed, step-by-step instructions for dismantling, repairing, and reassembling all vehicle components

Wiring Schematics:

Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and connector views

Special Tool Usage:

Identification and usage instructions for specialized tools required for specific repair procedures

Torque Specifications:

Precise torque values for all fasteners to ensure correct assembly and prevent damage

Calibration Procedures:

Procedures for calibrating electronic modules and sensors after replacement or repair

Technical Depth

Depth Of Information:

Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts

Diagnostic Capabilities:

Advanced diagnostics for engine, transmission, ABS, SRS, climate control, and body electronics

Repair Complexity:

Covers everything from routine maintenance to complete engine and transmission rebuilds

Illustrations Diagrams:

Abundant high-quality illustrations, diagrams, and schematics for visual guidance

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Fully printable, allowing users to print specific pages or sections as needed

Binding Type

Binding Type:

Digital (no physical binding)

Paper Type

Paper Type:

Digital (no physical paper type)

Software Requirements

Software Requirements:

Adobe PDF Reader, Winzip (or equivalent extraction software)

System Compatibility

System Compatibility:

All Versions of Windows and Mac

⚙️ Engine Specifications

Primary Engine

Engine Options 2009:

2.5L Duratec (Naturally Aspirated & Turbocharged 'ST' variant), 2.0L Duratorq TDCi (Diesel)

Performance

2.5L Duratec Horsepower:

175 PS (173 bhp; 129 kW) for NA, 225 PS (222 bhp; 165 kW) for ST

2.0L Duratorq Tdci Horsepower:

136 PS (134 bhp; 100 kW)

Fuel System

Fuel Delivery Petrol:

Electronic Fuel Injection (EFI)

Fuel Delivery Diesel:

Common Rail Direct Injection (CRDi)

Emission Control

Emissions Standard:

Euro 4 (typical for the era)

🔧 Transmission

Standard

Transmission Petrol:

6-speed Manual (Getrag MMT6 typically), 5-speed Automatic (for 2.5L NA)

Transmission Diesel:

6-speed Manual

Optional

Transmission Optional Petrol:

5-speed Automatic Transmission (Powershift dual-clutch for later models, but likely not 2009)

Features

Drivetrain Layout:

Front-Wheel Drive (FWD) standard, Intelligent All-Wheel Drive (iAWD) optional

📐 Dimensions

Exterior

Length:

Approx. 4,449 mm (175.2 in)

Width:

Approx. 1,842 mm (72.5 in) (excluding mirrors)

Height:

Approx. 1,689 mm (66.5 in)

Weights

Curb Weight:

Approx. 1,500 - 1,700 kg (depending on engine and drivetrain)

Gross Vehicle Weight Rating:

Typically around 2,100 - 2,300 kg

🛡️ Safety Features

Ratings

Euroncap Rating:

5 Stars (for the 2008 model, which carried over)

Active Features

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Emergency Brake Assist (EBA), Electronic Stability Program (ESP) with Traction Control (TC)

Passive Features

Passive Safety Features:

Front airbags, side airbags, curtain airbags, front seat belt pre-tensioners, whiplash protection

💡 Technology Features

Infotainment

Infotainment System:

Ford Power Starter Button, optional Sony audio system, Ford Convers+ instrument cluster

Driver Assistance

Driver Assistance Features:

Cruise Control, Keyless Entry/Start, Rain-sensing wipers, Auto-dimming rearview mirror

Connectivity

Connectivity Options:

Optional Bluetooth hands-free system with voice control, USB connectivity (depending on trim and options)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 12,500 miles (20,000 km) or 1 year, whichever comes first (consult manual for specific engine)

Air Filter Replacement:

Every 25,000 miles (40,000 km) or as needed based on driving conditions

Brake Fluid Replacement:

Every 2 years or 30,000 miles (48,000 km)

Fluid Specifications

Engine Oil Petrol 2.5:

API SN or ACEA A5/B5, SAE 5W-30 (e.g., Ford Formula F)

Engine Oil Diesel 2.0:

ACEA C3, SAE 5W-30 (Low SAPS oil)

Coolant Type:

Ford Super Plus Premium Coolant (or equivalent specification meeting WSS-M97B44-D)

Transmission Fluid Automatic:

Mercon LV (or equivalent) for 5-speed Automatic

Transmission Fluid Manual:

WSS-M2C200-D2 (75W-80W GL-4 gear oil)

Known Issues

Common Problem Diesel Dpf:

Diesel Particulate Filter (DPF) clogging, especially in vehicles with frequent short journeys.

Common Problem Electronics:

Occasional electrical gremlins related to body control modules or sensors, often resolvable with software updates or component checks.

Common Problem Suspension:

Wear on suspension bushings and components, leading to noises or degraded handling over time.

📚 Vehicle History

Brand Heritage

Ford SUV History:

Ford has a long history of producing SUVs and crossover vehicles, building on success with models like the Escape/Maverick and Explorer.

Model Evolution

Kuga Development:

The Kuga was developed as Ford's European entry into the compact crossover segment, sharing its platform with the Focus and Mazda 3.

Production

Manufacturing Location:

Saarlouis Body and Assembly Plant, Germany

Production Period:

2008-2012 (First Generation)

🏆 Awards & Recognition

Recognitions

Euro Ncap Award:

Achieved a maximum 5-star safety rating in Euro NCAP crash tests, indicating a high level of occupant protection.