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Ford New Holland 6640 7740 Complete Workshop Service Repair Manual

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This comprehensive workshop service repair manual covers Ford New Holland 6640 and 7740 models, including all engine, transmission, and trim variations. These versatile utility tractors, known for their durability and...
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Typ: Tractor
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Art.-Nr: 153761
Ford New Holland 6640 7740 Complete Workshop Service Repair Manual
This comprehensive workshop service repair manual covers Ford New Holland 6640 and 7740 models, including all engine, transmission, and trim variations. These versatile utility tractors, known for their durability and performance in agricultural applications, feature robust diesel engines, with typical displacements ranging from 3.9L to 6.6L, and transmission options including SynchroShift and ElectrShift. The manual provides in-depth information designed to assist owners, agricultural technicians, mechanics, and anyone performing maintenance and repairs, enabling them to keep these reliable machines operating at peak efficiency. This manual offers complete A-Z coverage for all service and repair procedures. It details routine maintenance, troubleshooting, component overhaul, assembly and disassembly, and adjustments for all major systems, including the engine, transmission, hydraulics, electrical, braking, steering, cooling, fuel, exhaust, chassis, operator station, PTO, and hitches. With detailed instructions, torque specifications, wiring diagrams, and diagnostic guides, this manual is an essential resource for understanding, maintaining, and repairing your Ford New Holland 6640 or 7740 tractor, ultimately saving time and labor costs.
🏷️ Basic Information
Identification
Make:
Ford New Holland
Model:
6640 / 7740
Product Type:
Complete Workshop Service Repair Manual
👋 Introduction
Market Position
Target User:
Farmers, agricultural technicians, mechanics, and owners performing their own maintenance and repairs.
Value Proposition
Cost Savings:
Enables users to perform their own repairs, saving significant labor costs compared to dealership service.
Key Features
Ease Of Use:
Step-by-step instructions and clear pictures facilitate even complex repair procedures.
Diagnostic Tools:
Information on any special tools or diagnostic equipment required for specific repair procedures.
Competitive Analysis
Market Niche:
These models were designed as versatile utility tractors, competing with similar offerings from manufacturers like John Deere, Massey Ferguson, and Case IH during their production era.
📋 Manual Details
Coverage
Manual Coverage Scope:
All service and repair procedures A-Z
Models Covered:
All Ford New Holland 6640 and 7740 models, including all engine, transmission, and trim variations.
Format
Format:
Downloadable Digital Manual (PDF)
Accessibility:
Printable, savable to tablet/smartphone
Language
Language:
English
Software Requirements
Required Software:
Adobe Reader (free download available)
Delivery
Delivery Method:
Instant Email Delivery upon payment confirmation
Quality
Guarantee:
Customer Satisfaction Guaranteed
📖 Manual Coverage
Systems Covered
Engine Service And Repair:
Comprehensive coverage including disassembly, inspection, assembly, troubleshooting, and repair of all engine components and systems.
Transmission Service And Repair:
Detailed procedures for manual, power shift, and hydrostatic transmissions (if applicable to models), including overhaul, adjustments, and diagnostics.
Hydraulic System Service And Repair:
In-depth coverage of the tractor's hydraulic system, including pumps, valves, cylinders, and associated components, with troubleshooting guides.
Electrical System Service And Repair:
Complete wiring diagrams, troubleshooting of starting and charging systems, lighting, instrumentation, and all electronic controls.
Braking System Service And Repair:
Detailed instructions for brake maintenance, repair, and adjustment, including hydraulic and mechanical components.
Steering System Service And Repair:
Procedures for diagnosing and repairing power steering systems, including pumps, cylinders, and steering linkages.
Cooling System Service And Repair:
Maintenance and repair of the radiator, thermostat, water pump, and coolant system.
Fuel System Service And Repair:
Coverage of fuel tanks, lines, filters, injection pumps, and injectors for diesel engines.
Exhaust System Service And Repair:
Maintenance and repair of the exhaust manifold, muffler, and piping.
Chassis And Frame Service And Repair:
Procedures for inspecting and repairing the tractor frame, front axle, and rear axle assemblies.
Operator Station Service And Repair:
Coverage of cabin components, controls, seating, and HVAC systems.
Power Take Off Pto:
Service and repair procedures for the rear PTO, including engagement mechanisms and specifications.
Hitches And Draft Control:
Coverage of the tractor's three-point hitch system, hydraulic draft control, and position control adjustments.
Front Axle And Drive:
Service and repair procedures for the front axle, including 4WD engagement (if applicable), differential, and axle shafts.
Front End Loader Mounting:
While not a dedicated FEL manual, the service manual likely covers frame points and hydraulic connections relevant to FEL installations.
Procedures Included
Routine Maintenance:
Step-by-step instructions for all scheduled maintenance tasks, including fluid changes, filter replacements, and lubrication.
Troubleshooting Diagnostics:
Extensive diagnostic procedures, fault code interpretation, and common problem-solving guides for all major systems.
Component Overhaul And Rebuild:
Detailed instructions for the complete disassembly, cleaning, inspection, repair, and reassembly of major components like engines and transmissions.
Assembly And Disassembly:
Clear instructions for removing and installing all parts and systems, with torque specifications.
Adjustments And Calibrations:
Procedures for making necessary adjustments and calibrations to various systems for optimal performance.
Air Conditioning Service:
If equipped, procedures for servicing the HVAC system may be included in the operator station section.
Wheel And Tire Service:
Information on wheel hub maintenance, tire pressure recommendations, and basic wheel removal/installation.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, with detailed diagnostic information.
Detail Level:
Includes specifications, diagrams, troubleshooting charts, and torque values for all repair and maintenance procedures.
Wiring Diagrams:
High-resolution, fully labeled electrical wiring diagrams for all tractor systems are a key component.
📊 Manual Specifications
File Attributes
File Type:
PDF
Searchability:
Searchable text for quick access to information
Print Quality
Print Readability:
High quality for clear viewing and printing of text and diagrams
Image Quality:
Detailed, easy-to-follow diagrams and illustrations
Binding Type
Binding:
Digital format, not physically bound.
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine Options
Engine Types:
Typically features robust Ford/New Holland diesel engines. Specific engine options vary by exact model variant but commonly include 4-cylinder and 6-cylinder turbocharged and naturally aspirated diesel engines.
Performance Indicators
Displacement Range:
Expected range from approx. 3.9L (238 ci) to 6.6L (402 ci) depending on specific engine variant.
Horsepower Torque:
Detailed specifications for various engine power outputs and torque curves are within the manual. (e.g., 6640 typically around 80-90 HP, 7740 around 90-100 HP, subject to specific engine/tuning).
Fuel System
Fuel Injection System:
Primarily diesel, likely utilizing mechanical or electronic unit injection systems, with detailed service procedures for pumps and injectors.
Engine Codes
Engine Identification:
The manual will provide specific engine identification numbers and codes to ensure correct part identification and service procedures for different engine variants.
🔧 Transmission
Standard Transmission
Transmission Types:
The manual will cover transmissions such as the SynchroShift (manual synchronised) and the ElectrShift (power shift) transmissions, likely with various gear configurations.
Optional Transmission
Transmission Features:
May include details on creeper gears, shuttle shifts, and PTO specific gearboxes.
Fluid Specifications
Transmission Fluid:
Specifies required transmission and hydraulic fluid (e.g., UTF - Universal Tractor Transmission Fluid) and capacities for different transmission types.
Gear Ratios
Transmission Gear Ratios:
Detailed gear ratios for each transmission option will be present, enabling performance analysis and diagnosis.
📐 Dimensions
General Layout
Tractor Configuration:
Standard agricultural tractor layout with engine at front, transmission and drivetrain amidships, and operator station at rear, with 2WD or 4WD options covered.
🛡️ Safety Features
Safety Features
Operator Protection:
Information regarding ROPS (Roll Over Protective Structure) and seat belt maintenance, critical for safe operation.
Safety Procedures
Safe Work Practices:
Emphasis on safe repair procedures, including battery disconnection, fluid handling, and lifting/supporting the tractor.
💡 Technology Features
Instrumentation
Dashboard Controls:
Information on the operation and troubleshooting of the tractor's instrument panel, including warning lights and gauges.
Operator Interface
Control Systems:
Details on the operation of levers, pedals, and electronic controls related to transmission, hydraulics, and PTO.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Details recommended intervals for engine oil and filter changes, typically based on operating hours (e.g., every 250-500 hours).
Transmission Hydraulic Filter:
Recommended intervals for changing the transmission and hydraulic system filters, crucial for system longevity.
Air Filter:
Schedule for air filter inspection and replacement, vital for engine performance and protection.
Fluid Specifications
Engine Oil:
Specifies recommended API service classification and viscosity grade for engine oil (e.g., SAE 15W-40, API CG-4 or equivalent).
Coolant:
Details the correct coolant type (e.g., ELC - Extended Life Coolant) and mixture ratio for the cooling system.
Hydraulic Fluid:
Specifies the appropriate Universal Tractor Transmission Fluid (UTF) or equivalent approved hydraulic fluid and its capacity.
Grease Type:
Specification of recommended grease types for various lubrication points (e.g., Lithium complex EP grease).
Known Issues
Common Wear Items:
The manual will indirectly address common wear items like clutch plates, brake components, hydraulic seals, and engine seals, with detailed repair procedures.
Common Issues
Electrical Connector Corrosion:
While not explicitly listed as 'known issues', the comprehensive electrical section will guide users on diagnosing and rectifying common electrical faults, including connector maintenance.
Hydraulic Leakage:
The hydraulic system coverage will provide detailed diagnostic steps for identifying and repairing leaks from hoses, seals, and components.
Lubrication Points
Grease Points:
Diagrams and schedules identifying all lubrication points (grease fittings) and recommended lubricant types and intervals.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford New Holland, representing a significant period of agricultural machinery development from Ford and its subsequent acquisition.
Model Lineage
Series:
The 6640 and 7740 belong to a generation of Ford/New Holland tractors known for their versatility and durability in farming applications.
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