Foreman 500Trx500 FE FPE FM FPM TM Service Repair Manual 2005-20

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Typ: Atv

Anbieter:

Art.-Nr: 155354

Stichworte: 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 500Trx500 FE 500Trx500 FM 500Trx500 FPE 500Trx500 FPM 500Trx500 TM ATV Foreman Foreman Series Honda Powersports

Produktvarianten

Beschreibung

The Foreman TRX500, produced between 2005 and 2011, is a robust all-terrain vehicle renowned for its dependable performance and versatile capabilities. Available in several variants including the TRX500FE, TRX500FPE, TRX500FM, TRX500FPM, and TRX500TM, this ATV offers features such as push-button or foot shifting, selectable 2WD/4WD, and optional power steering, catering to a wide range of user needs from farm work to recreational trail riding. Its engineering reflects a commitment to durability and rider comfort, making it a trusted choice for demanding tasks. This comprehensive service and repair manual provides essential information for maintaining and repairing the Foreman TRX500. It covers critical areas including engine, transmission, chassis, suspension, and electrical systems, offering detailed procedures for routine maintenance, troubleshooting, and major component overhauls. With clear instructions and technical specifications, this manual serves as an invaluable resource for ATV owners, independent repair shops, and technicians seeking to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Honda

Model:

Foreman TRX500

Model Variants:

• TRX500FE

• TRX500FPE

• TRX500FM

• TRX500FPM

• TRX500TM

Model Code Breakdown:

FE: 4x4, Push Button Shifting; FPE: 4x4, Push Button Shifting, Power Steering; FM: 4x4, Foot Shifting; FPM: 4x4, Foot Shifting, Power Steering; TM: 2WD, Foot Shifting

Model Year Range:

2005-2011

Codes

Product Name:

Foreman 500Trx500 FE FPE FM FPM TM Service Repair Manual 2005-20

👋 Introduction

Market Position

Target Audience:

Honda ATV owners, independent repair shops, and DIY mechanics specializing in Honda ATVs.

Value Proposition:

Provides comprehensive, professional-level repair and maintenance information for a specific range of Honda Foreman models, enabling owners to perform tasks themselves or understand complex repairs.

Competitive Analysis

Alternative Sources:

Factory service manuals (often pricier and harder to obtain), generic ATV repair guides (less specific), online forums (unverified information).

Key Features

Benefit To Owner:

Empowers owners to maintain and repair their ATV, saving on labor costs and ensuring proper upkeep.

Quality Assurance:

Sourced from reputable providers specializing in digital service manuals, emphasizing quality and accuracy.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital Download (PDF)

Delivery Method:

Instant Delivery via Email

Print Capability:

Printable

Page Count:

Not specified, but comprehensive coverage implies significant detail.

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Gearbox & Clutch, Transmission System

Chassis And Suspension:

Front Wheel and Steering System, Rear Wheel System, Suspension, Frame/Body Panels/Exhaust System, Wheels & Tires

Electrical And Lighting:

Alternator/Starter Clutch, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams

Fuel And Cooling:

Engine Fuel System, Engine Lubrication and Cooling, Cooling system

Brakes And Body:

Braking System, Body & Fixtures

Procedures Included

Maintenance:

Periodic checks & Adjustments, Routine Maintenance

Repair And Rebuild:

Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Lubrication System, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Transmission System, Front Wheel and Steering System, Rear Wheel System, Fenders and Exhaust Pipe, Chassis, Cooling system, Braking System, Suspension, Electrical System, Body & Fixtures, Frame/Body Panels/Exhaust System, Wheels & Tires, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches

Diagnostics:

Troubleshooting

Technical Depth

Level Of Detail:

Comprehensive, covering everything from basic maintenance to complex engine and transmission rebuilds. Includes detailed diagrams and specifications.

Diagnostic Capabilities:

Advanced troubleshooting guidance for electrical, mechanical, and fuel systems.

Special Tool Requirements:

Likely includes references to specific Honda special tools required for certain procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Assumed to be searchable PDF for ease of navigation.

Print Quality

Resolution:

High-resolution, suitable for clear printing of diagrams and text.

Layout:

Printable pages, maintaining original manual layout.

Binding Type

Digital Format:

N/A (Digital Download)

Paper Type

Digital Format:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, OHV, 2-valve, 400cc class (exact displacement typically 477cc for this generation Foreman)

Bore X Stroke:

Specific dimensions would be detailed in the manual, but typically around 93.0 mm x 68.0 mm.

Compression Ratio:

Typically around 9.0:1

Performance

Horsepower:

Approximately 27-30 HP (varies slightly by model year and specific tuning).

Torque:

Specific torque figures would be provided, generally around 28-30 lb-ft.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) for most models in this range, or Carbureted on earlier/base models.

Fuel Type:

Unleaded gasoline

Fuel Capacity:

Typically around 3.2 gallons (12.0 liters)

🔧 Transmission

Standard

Transmission Type:

Honda's patented Traxion™ Auto-Clutch Transmission (AT)

Gear Selection:

Options include: Push Button Shifting (FE, FPE) and Foot Shifting (FM, FPM, TM).

Optional

Transmission Features:

Automatic clutch system with selectable 5-speed forward gears plus reverse. Includes electronic shift control for push-button models.

Features

Drive Modes:

2WD/4WD selectable (on FE, FPE, FM, FPM models). TM model is 2WD only.

Transmission Fluid:

Specific Honda-recommended ATV transmission fluid type would be detailed (e.g., Honda HGO or equivalent API GL-4 SAE 10W-30).

📐 Dimensions

Exterior

Overall Length:

Approximately 83.1 inches (2111 mm)

Overall Width:

Approximately 46.5 inches (1181 mm)

Overall Height:

Approximately 45.3 inches (1151 mm)

Weights

Dry Weight:

Around 570-610 lbs (259-277 kg) depending on 2WD/4WD and power steering.

Curb Weight:

Will be higher than dry weight due to fluids.

Towing Capacity:

Typically rated at 847 lbs (384 kg).

Rack Capacity Front:

Typically 330 lbs (150 kg).

Rack Capacity Rear:

Typically 176 lbs (80 kg).

🛡️ Safety Features

Ratings

Atv Safety Standards:

Designed to meet ANSI standards for all-terrain vehicles.

Active Features

Braking System:

Hydraulic disc brakes front and rear. Parking brake mechanism.

Suspension System:

Independent front suspension (double-wishbone) and Swingarm rear suspension, providing stable handling.

Passive Features

Ergonomics:

Designed for rider comfort and control, with hand grips and footpegs for secure positioning.

Lighting:

Dual 30-watt headlights, 30-watt brake/taillight.

💡 Technology Features

Infotainment

Display Features:

Digital meter cluster with speedometer, odometer, trip meter, fuel gauge, clock, and engine indicator lights.

Driver Assistance

Power Steering:

Available on FPE and FPM models, reducing steering effort and improving handling.

Selectable 4Wd:

Honda's Electronic Variable Transfercase (EVT) system allowing on-the-fly 2WD/4WD selection.

Connectivity

Charging System:

Standard 12-volt charging system with alternator/stator for battery charging and accessory power.

🔧 Maintenance

Service Intervals

Oil Change Engine:

Typically every 1000 km (600 miles) or 12 months, whichever comes first. Check manual for specific recommendation.

Air Filter Cleaning:

More frequently in dusty conditions, but typically inspected every 1000 km (600 miles).

Spark Plug Replacement:

Typically every 4000 km (2400 miles) or 24 months.

Valve Clearance Adjustment:

Usually recommended at higher mileage intervals, such as 4000-6000 km (2400-3600 miles).

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 recommended. Honda GN4 is the factory specified oil.

Engine Oil Capacity:

Approximately 3.7 US qt (3.5 L) with filter change.

Cooling System Coolant:

Honda Antifreeze/Coolant Type 2 (Blue) or equivalent 50/50 mix.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Brake pads, tires, drive belts (if applicable to specific transmission type), suspension bushings.

Efi System Maintenance:

Occasional cleaning of fuel injectors and throttle body may be required for optimal performance. Fuel filter replacement.

Electrical Connections:

Corrosion or loose connections can occur in ATV environments, requiring inspection and cleaning.

📚 Vehicle History

Brand Heritage

Manufacturer:

Honda Motor Company, a global leader in powersports and automotive manufacturing.

Reputation:

Known for reliability, durability, and innovative engineering in ATVs and motorcycles.

Model Evolution

Foreman Lineage:

The Foreman nameplate has been a staple in Honda's ATV lineup, evolving over generations to incorporate new technologies like fuel injection and independent suspension.

Generation Changes:

The 2005-2011 models represent a significant update, transitioning to fuel injection and often featuring independent front suspension across many variants. Power steering was introduced as an option.

Production

Manufacturing Location:

Primarily manufactured in Japan and/or the United States.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Honda ATVs consistently receive high marks in consumer reviews and industry publications for their durability and performance.

Ratings

Consumer Satisfaction:

Generally high due to Honda's reputation for reliability and build quality.