Vehicle Segment:
Dual-sport / Enduro motorcycle
Brand Philosophy:
GAS GAS is known for its focus on off-road and trial motorcycles, often emphasizing performance and handling.
Key Competitors Era:
KTM EXC series, Husqvarna TE series, Yamaha WR series, Honda CRF-X series, Suzuki DR-Z series.
Motorcycle Purpose:
Versatile on and off-road capability, designed for trail riding, enduro events, and potentially commuting.
Manual Value Proposition:
Provides cost savings on repairs and maintenance by enabling owners to perform work themselves. Essential for preserving vehicle value and performance.
Manual Coverage Scope:
Comprehensive service, repair, maintenance, and rebuilding
Estimated Page Count:
Likely 300-600 pages (typical for detailed workshop manuals, specific count not provided but implied by scope)
Manual Type:
Service/Repair/Workshop Manual
Language:
English (presumed, standard for international service manuals)
Engine:
Engine disassembly, assembly, diagnostics, tuning, lubrication system, cooling system, fuel system (carburetor or injection depending on specific model variant), ignition system, exhaust system.
Transmission:
Clutch operation and adjustment, gearbox disassembly and assembly, internal components, lubrication.
Chassis And Suspension:
Front fork (suspension, seals, oil levels), rear shock absorber, swingarm, linkage systems, bearings, steering head.
Brakes:
Brake system diagnostics, hydraulic system bleeding, pad replacement, caliper service, master cylinder service, brake fluid specifications.
Electrical System:
Wiring diagrams, component testing, charging system, lighting, ignition switch, starter motor, battery maintenance, fuses, relays.
Fuel System:
Carburetor overhaul and tuning (likely Keihin or Mikuni), fuel lines, fuel pump (if applicable), fuel tank maintenance.
Cooling System:
Radiator maintenance, coolant type and capacity, water pump service, thermostat function.
Wheels And Tires:
Tire pressure recommendations, wheel bearing maintenance, spoke tensioning (if applicable for spokes).
Bodywork And Trim:
Plastic panel removal and installation, seat, fenders, graphics.
Maintenance Procedures:
Regular servicing, oil changes, filter replacements, chain adjustment, valve clearance checks, spark plug replacement, brake fluid flush, coolant flush.
Troubleshooting Guides:
Diagnostic flowcharts for common starting, running, and electrical issues.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Rebuilding Procedures:
Complete engine or gearbox rebuild instructions.
Technical Data Tables:
Torque specifications, clearances, fluid capacities, electrical resistance values.
Depth Of Coverage:
Extensive, covering everything from basic routine maintenance to full engine and gearbox overhauls, including diagnostics and component-level repair.
Engine Type:
Four-stroke (FSE designation)
Engine Displacement Fse400:
Approximately 400cc (specific cubic capacity requires consultation of detailed technical data for the exact model variant)
Engine Displacement Fse450:
Approximately 450cc (specific cubic capacity requires consultation of detailed technical data for the exact model variant)
Engine Configuration:
Single-cylinder, SOHC or DOHC (likely DOHC for this era and performance focus)
Engine Cooling:
Liquid-cooled
Horsepower Estimate:
Typically in the 40-55 HP range, depending on exact displacement and tuning (specific figures not provided but characteristic for the class)
Torque Estimate:
Competitive torque output for off-road applications (specific figures not provided but characteristic for the class)
Fuel Delivery:
Carburetor (likely Keihin FCR or similar high-performance carburetor, though fuel injection was emerging).
Fuel Type Recommendation:
Unleaded gasoline, octane rating as specified in the manual (typically 91-95 RON or 87-91 AKI).
General Configuration:
Dual-sport motorcycle chassis, designed for both standing and seated riding positions.
Seat Height:
Specific seat height varies by model year and suspension setup, but generally optimized for off-road maneuverability. Precise measurements in manual.
Dry Weight:
Likely in the range of 115-130 kg (250-285 lbs) depending on specific model variant. Precise figures in manual.
Fuel Tank Capacity:
Typically 7-10 liters (1.8-2.6 gallons). Precise capacity in manual.
Crash Test Results:
N/A (motorcycles are not subject to typical automotive crash testing standards).
Braking System:
Hydraulic disc brakes front and rear. Specific caliper and disc sizes detailed in manual.
Suspension System:
Adjustable front forks (e.g., Marzocchi or WP) and rear monoshock suspension, critical for stability and control on varied terrain.
Lighting System:
Headlight, taillight, brake light, turn signals (if street legal variant). Wiring for these systems is in the manual.
Oil Change Interval:
Typically every 10-20 hours of riding or every 3,000-5,000 km (specific recommendations in manual).
Valve Clearance Check:
Generally every 100-200 hours or annually. Precise intervals detailed in manual.
Chain Maintenance:
Lubrication and tension adjustment recommended every 500-1000 km and check before each ride.
Engine Oil Type:
High-quality motorcycle-specific 4-stroke engine oil, typically SAE 10W-40 or 10W-50, meeting JASO MA/MA2 standards. Specific API rating required in manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture with corrosion inhibitors, usually a 50/50 mix with distilled water. Specific coolant type in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid. Specific type and replacement intervals in manual.
Fork Oil Type:
Specific fork oil viscosity and level (e.g., SAE 5W or 10W). Detailed in suspension section of manual.
Common Wear Items:
Clutch plates, brake pads, wheel bearings, steering head bearings, fork seals, spark plugs, air filters, chain and sprockets. Troubleshooting for these is in the manual.
Carburetor Tuning Challenges:
Tuning the carburetor for optimal performance across different altitudes and temperatures can require fine-tuning; manual provides detailed procedures.
