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Gilera 125 2 Stroke CX Apache Free Style Crono Freestyle 125cc Service Repair Workshop Manual

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This manual provides comprehensive service and repair information for the Gilera CX 125 and its variants, including the Apache, Freestyle, and Crono models. Produced primarily in the 1980s and early...
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Art.-Nr: 105085
Gilera 125 2 Stroke CX Apache Free Style Crono Freestyle 125cc Service Repair Workshop Manual
This manual provides comprehensive service and repair information for the Gilera CX 125 and its variants, including the Apache, Freestyle, and Crono models. Produced primarily in the 1980s and early 1990s, these motorcycles are characterized by their aggressive styling, potent 125cc two-stroke engines, and agile handling, making them a distinctive choice for performance-oriented riding. An Italian manufacturer with a rich heritage, engineered these models to compete in the specialist performance 125cc segment, offering a unique blend of sporty aesthetics and dynamic capability. This extensive service repair workshop manual covers all essential aspects of maintaining and repairing your Gilera CX 125. It includes detailed procedures for engine overhaul, transmission systems, chassis components, and electrical systems, supported by in-depth exploded diagrams and step-by-step photographs. Whether you are performing routine maintenance, addressing known issues, or undertaking complex repairs, this manual offers the necessary guidance for owners and technicians to ensure optimal performance and longevity of these iconic motorcycles.
🏷️ Basic Information
Identification
Make:
Gilera
Model:
CX 125 Apache / Freestyle / Crono
Model Variants:
CX, Apache, Freestyle, Crono
Codes
Engine Type:
2-stroke
👋 Introduction
Market Position
Market Position:
Specialist performance 125cc motorcycle, catering to a niche market interested in freestyle riding and sporty aesthetics.
Competitive Analysis
Competitive Analysis:
Competes with other 125cc two-stroke performance motorcycles of its era, offering a distinct styling and handling package.
Key Features
Key Features:
Aggressive styling, potent 2-stroke engine, agile handling, suitable for varied riding styles including freestyle.
Target Audience
Target Audience:
Owners and technicians requiring in-depth repair and maintenance information for Gilera CX, Apache, Freestyle, and Crono 125cc models.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service, repair, and workshop procedures
Page Count
Page Count:
Hundreds (specific number not provided, but stated as extensive)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (assumed based on product description context)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, top-end and bottom-end components, lubrication system, cooling system (if applicable), fuel system, ignition system, exhaust system, starting system.
Transmission Systems:
Gearbox overhaul, clutch assembly, gear shift mechanism, final drive.
Chassis Systems:
Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires, braking system (front and rear).
Electrical Systems:
Wiring diagrams, lighting system, ignition coil, battery, charging system (stator, regulator/rectifier), instrumentation.
Bodywork And Trim:
Body panel removal and installation, fairings, seat, fuel tank, fenders.
Procedures Included
Maintenance Procedures:
Regular servicing, oil changes, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, brake pad inspection and replacement, tire pressure checks.
Repair Procedures:
Engine disassembly and reassembly, carburetor tuning and overhaul, suspension fork seal replacement, brake caliper rebuild, electrical component testing and replacement.
Troubleshooting Guides:
Diagnostic procedures for common starting, running, and electrical issues.
Diagnostic Information:
Fault finding trees and symptom-based troubleshooting.
Technical Depth
Technical Depth:
Comprehensive (suitable for professional mechanics and experienced DIY enthusiasts)
Diagrams And Photos:
Detailed exploded diagrams and step-by-step photographs.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable (single pages or entire manual)
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
Licensing
Licensing:
Lifetime use, no expiry dates, usable on multiple devices
⚙️ Engine Specifications
Primary Engine
Engine Configuration:
Single-cylinder, two-stroke, liquid-cooled (typical for this class of Gilera)
Displacement:
125cc
Performance
Horsepower:
Approx. 28-30 HP (peak, performance variants often achieved higher outputs than standard models)
Torque:
Specific figures vary, but generally strong mid-range power delivery characteristic of tuned 2-strokes.
Fuel System
Carburetion:
High-performance carburetor (e.g., Dell'Orto PHBH or similar, typically 28-30mm)
Fuel Type:
Unleaded gasoline with 2-stroke oil pre-mix (or separate oil injection system, depending on exact sub-model/year)
Ignition System
Ignition Type:
Electronic ignition (CDI)
Lubrication
Lubrication Method:
Premix or Autolube (oil injection system)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh sequential gearbox
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 1350-1380 mm (varies by sub-model)
Weights
Dry Weight:
Approx. 120-135 kg (varies by sub-model)
🛡️ Safety Features
Active Features
Braking System Front:
Disc brake (typically single disc, often hydraulic, sometimes dual disc on higher spec models)
Braking System Rear:
Disc brake (typically single disc, hydraulic)
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (indicator lights)
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic instrumentation typical for motorcycles of this era)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrumentation:
Speedometer, tachometer, odometer, neutral indicator, turn signal indicators, high-beam indicator.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually (for gearbox oil); refer to manual for specific gearbox oil type and capacity.
Spark Plug Replacement:
Refer to manual, typically 6,000-10,000 km depending on plug type and usage.
Chain Maintenance:
Clean and lubricate chain every 500-1000 km, adjust tension as needed.
Fluid Specifications
Transmission Oil:
Specify API GL-4 or GL-5, viscosity SAE 75W/90 or 80W/90 (refer to manual for exact Gilera specification).
Coolant:
If liquid-cooled, use a 50/50 mixture of ethylene glycol-based antifreeze and distilled water.
Known Issues
Known Issues:
Potential for wear on two-stroke engine components (piston rings, cylinder), carburetor jetting sensitivity, electrical connections can degrade over time, suspension seals can leak.
Carburetor Issues:
Clogged jets, worn float needle valve, air leaks leading to poor running.
Engine Tuning:
Two-stroke engines require precise tuning of carburetor, ignition timing, and exhaust for optimal performance.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Gilera is an Italian manufacturer with a long history in motorcycle racing and production, known for its sporty and performance-oriented models.
Model Evolution
Model Evolution:
The CX 125 and its variants (Apache, Freestyle, Crono) represent Gilera's efforts in the competitive 125cc segment, often featuring advanced technology and aggressive styling for their time.
Production
Production Years:
Primarily 1980s and early 1990s (exact years vary by sub-model; e.g., CX 125 production from roughly 1988 onwards).
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards for these Gilera models are not widely documented; performance and design were key selling points within their market segment.
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