Segment:
Maxi-scooter, often positioned as a unique, three-wheeled, high-performance urban mobility solution
Key Competitors:
Other large displacement scooters, particularly those with advanced features or unconventional designs. Examples include Yamaha TMAX, Suzuki Burgman 650, and BMW C 650 GT (though the Fuoco's three-wheel design offers a distinct advantage in stability).
Unique Selling Proposition:
The distinctive three-wheel configuration, offering enhanced stability and a unique riding experience compared to traditional two-wheeled scooters.
Performance Orientation:
Designed for both urban commuting and spirited riding, with a focus on power and handling.
Cost Effectiveness:
Provides a cost-effective alternative to professional servicing for essential maintenance and repairs.
Manual Scope:
Comprehensive service, repair, and maintenance
Estimated Page Count:
Extensive (specific number not provided, but described as highly detailed and complete)
Manual Type:
Workshop Service Repair Manual
Language:
English (assumed based on typical product distribution, though not explicitly stated)
Engine And Powertrain:
Engine assembly, disassembly, tuning, fuel injection, ignition, lubrication, cooling, exhaust
Chassis And Suspension:
Front suspension (including Piaggio's dual-lean technology), rear suspension, steering system, wheel hub assembly
Braking System:
Front and rear brake calipers, master cylinders, hydraulic lines, ABS system (if applicable)
Electrical System:
Wiring diagrams, lighting, battery, starter, charging system, ECU, sensors, diagnostic codes
Bodywork And Trim:
Body panels, fairings, seat assembly, storage compartments, lighting fixtures
Routine Maintenance:
Oil changes, filter replacements, spark plug servicing, brake fluid replacement, coolant checks, chain adjustment (if applicable), tire pressure checks
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures, fault code interpretation, common problem identification and solutions
Mechanical Repairs:
Engine rebuilds, transmission servicing, suspension component replacement, brake system overhauls, electrical component repair
Component Disassembly And Assembly:
Detailed instructions for complete disassembly of the machine and reassembly of all components
Depth Of Coverage:
Complete factory-level service and repair, suitable for both DIY enthusiasts and professional mechanics
Engine Type:
Single-cylinder, four-stroke, liquid-cooled, fuel-injected
Displacement:
493 cc (493 cubic centimeters)
Bore X Stroke:
Approx. 94 mm x 71 mm (specific to engine code M503)
Compression Ratio:
Approx. 10.5:1 (typical for this engine family)
Valve Train:
SOHC (Single Overhead Camshaft), 4 valves
Horsepower Output:
Approx. 40 hp (29.4 kW) @ 7,000 rpm (nominal for this engine)
Torque Output:
Approx. 46 Nm (34 lb-ft) @ 5,250 rpm (nominal for this engine)
Fuel Delivery:
Electronic Fuel Injection (I.e.)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 12-13 liters (specific value to be confirmed in manual)
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional Transmission:
N/A
Drive System:
Belt drive to rear wheel
Gear Selection:
Forward, Neutral, Reverse (via electric motor/actuator)
Transmission Fluid Type:
Specific CVT fluid (e.g., Piaggio recommends specific grades, often a light-weight gear oil or specialized CVT fluid)
Length:
Approx. 2,240 mm (specific value to be confirmed)
Width:
Approx. 830 mm (at handlebars, specific value to be confirmed)
Height:
Approx. 1,480 mm (to top of windscreen, specific value to be confirmed)
Dry Weight:
Approx. 270 kg (specific value to be confirmed)
Gross Vehicle Weight Rating:
To be confirmed in manual
Wheelbase:
Approx. 1,570 mm (specific value to be confirmed)
Crash Test Ratings:
N/A (Motorcycle/Scooter safety is typically assessed differently than cars, focus is on mechanical integrity and rider protection)
Braking System:
Front: Dual disc brakes with multiple pistons. Rear: Single disc brake. ABS is often an option or standard on later models (manual will clarify specific fitment).
Suspension Stability:
Three-wheel setup and Piaggio's tilt-locking mechanism enhance stability, especially at low speeds and when stationary.
Lighting:
Headlights, taillights, brake lights, turn signals
Ergonomics:
Designed for rider comfort and control
Dashboard Display:
Digital and analog display for speed, RPM, fuel level, engine temperature, odometer, trip meter, and warning lights.
ABS System:
Anti-lock Braking System (ABS) may be equipped on certain models or as an option for enhanced braking control.
Tilt Locking System:
Piaggio's proprietary tilt-locking system allows the scooter to remain upright at low speeds or when stopped, providing significant stability benefits.
Diagnostics Port:
On-board diagnostic (OBD) port for connection to diagnostic tools to read fault codes and monitor engine parameters.
Engine Oil And Filter Change:
Typically every 5,000-7,500 km or annually, whichever comes first (specific interval to be confirmed in manual).
Spark Plug Replacement:
Approximately every 10,000-15,000 km (specific plug type and gap crucial).
Air Filter Cleaning And Replacement:
Regular inspection and cleaning, replacement typically around 15,000-20,000 km.
Transmission Fluid Change:
Refer to manual for specific intervals, often tied to higher mileage or specific usage patterns.
Engine Oil Type:
Synthetic or semi-synthetic motorcycle oil, viscosity grade typically 5W-40 or 10W-40 (API SG/SH/SJ or higher, JASO MA/MA2).
Engine Oil Capacity:
Approx. 1.7-1.9 liters (with filter change, to be confirmed in manual).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (specific type critical).
Common Wear Items:
Brake pads, tires, CVT belt and rollers, suspension bushings.
Potential Electronic Issues:
While not universally reported, as with any complex vehicle, ECU, sensor, or wiring harness issues can arise. The manual's diagnostic section is crucial here.
Tilt Locking Mechanism:
This system can occasionally require adjustment or have its actuators serviced. The manual should provide detailed procedures.
Manufacturer Origin:
Gilera is an Italian brand with a long history in motorcycle manufacturing, now part of the Piaggio Group.
Development Context:
The Fuoco 500 is an evolution of Piaggio's successful three-wheeled scooter concept, building upon the MP3 platform with a more rugged and aggressive aesthetic.
Manufacturing Location:
Typically produced in Italy by the Piaggio Group.
Segment Awards:
While specific awards for the '2007-2009 Gilera Fuoco 500 I.e.' might not be widely publicized, the three-wheeled scooter concept pioneered by Piaggio has received recognition for innovation in urban mobility.
Reliability Ratings:
Owner reviews and long-term reliability can vary. This manual is essential for proactive maintenance to ensure reliability.
Emissions Standards:
Compliant with European emissions standards relevant to its production years (e.g., Euro 3).
