Gilera Fuoco 500 I.E. Complete Workshop Service Repair Manual 2007 2008 2009 2010 2011

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

The Fuoco 500 I.E. is a high-performance three-wheeled scooter, launched in 2007 and produced through 2011. This model, powered by the Master 500 engine, is known for its robust engineering...

23 people are viewing this right now

Typ: Motorcycle

Anbieter:

Art.-Nr: 87299

Stichworte: 2007 2008 2009 2010 2011 Fuoco Fuoco 500 I.E. Gilera Motorcycle Motorcycles

Produktvarianten

Beschreibung

The Fuoco 500 I.E. is a high-performance three-wheeled scooter, launched in 2007 and produced through 2011. This model, powered by the Master 500 engine, is known for its robust engineering and dynamic riding experience, distinguishing itself in the competitive three-wheeled scooter market. Its design emphasizes stability and performance, making it a unique offering for riders seeking an engaging and capable machine. This comprehensive workshop service repair manual provides detailed information for the Fuoco 500 I.E. covering the years 2007 to 2011. It encompasses all aspects of maintenance, troubleshooting, and repair for the mechanical, electrical, and chassis systems. The manual is designed to assist owners, mechanics, and technicians in performing all service procedures, from routine maintenance to complex repairs, ensuring the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Gilera

Model:

Fuoco 500 I.E.

Model Variant:

500 I.E.

Body Style:

Three-wheeled scooter

Generation

Launch Year:

Codes

Engine Code Group:

Master 500

👋 Introduction

Market Position

Segment:

High-performance, three-wheeled scooter

Target Audience:

Gilera Fuoco 500 I.E. owners, independent repair shops, enthusiasts

Competitive Analysis

Key Competitors:

Piaggio MP3 (250/300/500), Yamaha TMAX (500/530), Suzuki Burgman (400/650)

Key Features

Value Proposition:

Enables owners to perform DIY repairs and maintenance, saving significant costs compared to dealership service.

Ease Of Use:

Features step-by-step instructions and pictures for simplified repair processes.

Accessibility:

Downloadable and accessible on multiple digital devices, providing on-the-go reference.

📋 Manual Details

Coverage Areas

Years Covered:

2007, 2008, 2009, 2010, 2011

Page Count

Estimated Pages:

Extensive (Specific count not provided, but described as 'Complete' and 'A-Z')

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English (Assumed based on product description and common manual languages)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Mechanical Systems:

Engine, Fuel System, Transmission, Suspension, Steering, Brakes, Exhaust

Electrical Systems:

Ignition, Lighting, Instrumentation, Battery, Starter, Charging System, ECU

Chassis And Body:

Frame, Body Panels, Seats, Fairings, Wheels, Tires

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication, valve adjustments

Troubleshooting:

Diagnostic procedures, fault finding, common problems and solutions

Repair:

Component removal and installation, component overhaul, system repairs

Disassembly And Assembly:

Step-by-step instructions for complete disassembly and reassembly of major components

Technical Depth

Depth:

Comprehensive (Covers all service and repair procedures A-Z, from basic to advanced)

📊 Manual Specifications

File Format

Compatibility:

All PC & MAC Computers, Tablets, Smartphones

Required Software:

Adobe Reader (Free download available)

Print Quality

Printability:

Printable (Individual pages, chapters, or entire manual)

Binding Type

Binding:

Digital (PDF Download)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, liquid-cooled, 4-valve, DOHC single-cylinder

Displacement:

492.7 cc

Bore X Stroke:

94 mm x 87.5 mm (approximate, requires specific manual verification)

Compression Ratio:

10.8:1 (approximate, requires specific manual verification)

Performance

Max Power:

30.6 kW (41 hp) @ 7,250 rpm

Max Torque:

43 Nm @ 5,750 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (I.E.)

Fuel Type:

Unleaded Gasoline (95 RON recommended)

Ignition

Ignition System:

Electronic ignition system with variable ignition timing

Cooling System

Cooling Type:

Liquid Cooling

Lubrication

Oil Type Recommendation:

SAE 5W-40 synthetic motorcycle oil (API SG or higher, JASO MA)

Oil Capacity With Filter:

Approx. 1.7 liters (Requires specific manual verification)

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Clutch Type:

Automatic centrifugal clutch

Features

Drive System:

Belt drive to rear wheel

📐 Dimensions

Exterior

Length:

2,180 mm (approximate, requires specific manual verification)

Width:

770 mm (approximate, requires specific manual verification)

Height:

1,490 mm (approximate, requires specific manual verification)

Weights

Dry Weight:

Approx. 275 kg (requires specific manual verification)

Gross Vehicle Weight Rating:

Approx. 450 kg (requires specific manual verification)

Cargo

Underseat Storage:

Yes (designed for helmets)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycle/Scooter segment, typically not rated by standard automotive crash test agencies)

Active Features

Braking System:

Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake. ABS available on certain variants.

Suspension System:

Front: Articulated parallelogram front suspension with independent wheel travel; Rear: Twin shock absorbers with adjustable pre-load.

Lighting:

Halogen headlights, LED tail light and indicators (model dependent)

Passive Features

Seat Belts:

Airbags:

💡 Technology Features

Infotainment

Instrument Cluster:

Digital and analog display including speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and warning lights.

Driver Assistance

Optional Anti-lock Braking System (ABS) available on some models for enhanced safety.

Connectivity

Charging Port:

Optional 12V power socket for charging devices (standard on some versions).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 6,000 km or 12 months (whichever comes first) - requires specific manual verification

Oil Filter Replacement:

Every 6,000 km or 12 months (coinciding with oil change) - requires specific manual verification

Air Filter Cleaning/Replacement:

Every 6,000 km (check and clean), replace as needed - requires specific manual verification

Spark Plug Replacement:

Every 12,000 km or as indicated by wear - requires specific manual verification

Transmission Belt Inspection:

Every 12,000 km (check for wear and tension) - requires specific manual verification

Fluid Specifications

Brake Fluid:

DOT 4

Coolant Type:

Ethylene glycol based antifreeze (50% mixture with distilled water)

Gear Oil Type:

Specific gear oil for final drive (requires manual verification for grade and capacity)

Known Issues

Common Wear Items:

CVT belt, front suspension components (due to three-wheel configuration), brake pads.

Potential Electrical Gremlins:

Occasionally reported issues with sensors or wiring related to EFI system (refer to manual for diagnostics).

📚 Vehicle History

Brand Heritage

Parent Company:

Piaggio Group

Brand Focus:

Gilera is an Italian manufacturer known for performance-oriented motorcycles and scooters.

Model Evolution

Predecessors:

The Fuoco 500 I.E. builds upon the success and design principles of the Piaggio MP3 platform, offering a more aggressive and powerful iteration.

Production

Manufacturing Location:

Italy (Typically produced at Piaggio Group facilities)

Production Period:

Approx. 2007 - 2011 (for the covered model years)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Praised for its unique three-wheeled design and performance capabilities in its segment, offering a distinct riding experience.