GILERA FUOCO 500 Replacement Parts Manual

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🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 Product Type: Replacement Parts Manual Codes Product Identifier: Gilera Fuoco 500 Parts Manual PDF 👋 Introduction Market Position Target Audience: Gilera...

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Typ: Motorcycle

Anbieter:

Art.-Nr: 37028

Stichworte: Fuoco FUOCO 500 Gilera Motorcycle Motorcycles

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Beschreibung

🏷️ Basic Information

Identification

Make:

Gilera

Model:

Fuoco 500

Product Type:

Replacement Parts Manual

Codes

Product Identifier:

Gilera Fuoco 500 Parts Manual PDF

👋 Introduction

Market Position

Target Audience:

Gilera Fuoco 500 owners, DIY mechanics, and aftermarket parts suppliers

Value Proposition:

Cost-effective access to OEM part information, enabling users to source parts independently and potentially save on repair costs.

Competitive Analysis

Differentiation:

Provides instant digital access, bypassing shipping costs and print-on-demand fees associated with physical manuals.

Key Features

Illustrations:

Rich with detailed exploded parts diagrams for visual part identification and assembly reference

Part Number Listing:

All parts are clearly listed with their corresponding official OEM part numbers

Ease Of Use:

Designed for clarity and ease of understanding, making it accessible to a wide range of users

Accessibility:

Instant download enables immediate access to critical information for repair planning and parts procurement

📋 Manual Details

Coverage Areas

Primary Coverage:

All mechanical and electrical components of the Gilera Fuoco 500

Component Categories:

Engine, drivetrain, chassis, suspension, brakes, electrical system, body panels, accessories

Page Count

Estimated Pages:

Varies by specific model year, typically 100-300 pages for comprehensive coverage

Manual Type

Type:

Illustrated Parts Catalog / Replacement Parts Manual

Language

Language:

English

Format

File Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine Assembly:

Complete breakdown of engine components including cylinder, piston, crankshaft, valves, and timing system

Fuel System:

Fuel tank, fuel pump, injectors, fuel lines, and related components

Cooling System:

Radiator, water pump, coolant lines, thermostat, and fan assembly

Exhaust System:

Exhaust manifold, catalytic converter, muffler, and exhaust pipes

Transmission Drivetrain:

Variator, clutch, belt, reduction gear, and final drive components

Frame Chassis:

Frame structure, subframe, and mounting points

Front Suspension:

Front fork, steering assembly, bearings, and associated hardware

Rear Suspension:

Swingarm, shock absorber, linkage (if applicable), and bearings

Braking System:

Front and rear brake calipers, discs, master cylinders, brake lines, and levers/pedals

Wheel And Tire Assembly:

Wheels, tires, hubs, and related components

Electrical System:

Wiring harness, battery, starter motor, alternator, ignition system, lighting, and switches

Bodywork Panels:

Fairings, body panels, seat, handlebars, and cosmetic components

Controls And Instruments:

Throttle, brake levers, dashboard, instruments, and controls

Accessories And Options:

Factory-fitted accessories and optional equipment

Procedures Included

Part Identification:

Identification of every individual part with corresponding part numbers and descriptions

Disassembly Guidance:

Visual guidance for disassembling vehicle components, aided by exploded diagrams

Assembly Guidance:

Visual guidance for reassembling vehicle components, aided by exploded diagrams

Part Ordering:

Facilitates ordering of correct replacement parts by providing part numbers

Technical Depth

Detail Level:

Comprehensive part-level detail, suitable for identification, ordering, and basic visual guidance during repair

Diagnostic Support:

Not designed for troubleshooting or diagnostic procedures, focuses solely on parts

Repair Instructions:

Provides visual cues for repair by showing part relationships but lacks step-by-step procedural text

📊 Manual Specifications

File Format

Compatibility:

Compatible with all PC and MAC computers

Download Availability:

Instant download after payment

Software Requirement:

Adobe PDF Reader

Print Quality

Printability:

Printable pages as needed

Resolution:

High-resolution illustrations and text for clear viewing and printing

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, liquid-cooled, OHC (Overhead Camshaft)

Displacement:

Approximately 493 cc (exact displacement may vary slightly by specific model year or market)

Bore X Stroke:

Refer to specific model year documentation for precise figures (typically around 94mm x 71mm)

Performance

Horsepower Output:

Approximately 40 HP (30 kW) at 7,500 RPM (subject to market regulations and specific tune)

Torque Output:

Approximately 46 Nm at 5,500 RPM (subject to market regulations and specific tune)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - often utilizing Keihin or similar systems

Fuel Type:

Unleaded gasoline (RON 95 recommended)

Lubrication

Oil Type:

SAE 10W-40 or 5W-40 Synthetic Motorcycle Oil compliant with API SG or higher (refer to manual for exact specification)

Oil Capacity:

Approximately 1.5 - 1.7 liters (including filter, consult manual for precise quantity)

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Drive System:

Belt drive to rear wheel via CVT and final reduction gears

Features

Clutch Type:

Automatic centrifugal clutch

Gear Reduction:

Reduction gears and final drive chain/belt system

Fluid Requirements

Transmission Oil:

Not applicable for this type of automatic transmission; uses engine oil lubrication

📐 Dimensions

Exterior

Length:

Refer to specific model year documentation (typically around 2200 mm)

Width:

Refer to specific model year documentation (including handlebars, around 820 mm)

Height:

Refer to specific model year documentation (including windscreen, around 1450 mm)

Weights

Dry Weight:

Approximately 205 kg (actual weight varies by configuration and options)

Gross Vehicle Weight Rating:

Refer to specific model year documentation (typically around 380 kg)

Fuel Tank Capacity:

Approximately 12 liters

🛡️ Safety Features

Ratings

Crash Test Data:

N/A (Motorcycle/Scooter category not subject to standard automotive crash testing)

Active Features

Braking System Type:

Dual front disc brakes, single rear disc brake

ABS Availability:

ABS (Anti-lock Braking System) was an optional or standard feature on certain model years/trims

Lighting:

Halogen headlights, LED taillights and indicators (depending on year/market)

Passive Features

Chassis Design:

Robust steel tube frame designed for stability and handling

Suspension Stability:

Triple-headlight configuration and parallelogram linkage front suspension contribute to stability

💡 Technology Features

Infotainment

Dashboard Display:

Digital and analog instrument cluster displaying speed, RPM, fuel level, engine temperature, and warning lights.

Driver Assistance

Available ABS system enhances braking safety.

Lighting Technology:

Dual headlights for improved visibility, often LED taillights on later models.

Connectivity

Connectivity Features:

No specific advanced connectivity features like Bluetooth or smartphone integration are standard; primarily analog and basic digital controls.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 10,000 km or annually, whichever comes first (consult manual for exact interval)

Air Filter Inspection:

Inspect every 5,000 km, clean or replace as needed

Spark Plug Replacement:

Replace every 10,000 - 15,000 km (refer to manual for specific spark plug type and gap)

Cvt Belt Inspection:

Inspect belt wear and condition every 10,000 km, replace as recommended (typically around 20,000 km)

Fluid Specifications

Coolant Type:

Ethylene glycol based antifreeze coolant (e.g., Piaggio Coolant or equivalent, typically a 50/50 mix with distilled water)

Brake Fluid Type:

DOT 4 brake fluid

Gear Oil Type:

Refer to manual for specific final drive/gearbox oil viscosity and specification (e.g., SAE 75W-90 or similar)

Known Issues

Common Wear Items:

CVT belt, rollers, brake pads, tires, suspension bushings due to its weight and usage.

Electrical Gremlins:

Occasional issues with wiring harnesses or sensor connections, typical for complex electrical systems.

Suspension Components:

Wear in steering head bearings and potential for front suspension leaks over time.

📚 Vehicle History

Brand Heritage

Manufacturer:

Gilera, an Italian brand with a long history in motorcycling, part of the Piaggio Group

Model Evolution

Introduction Period:

The Gilera Fuoco 500 was introduced around 2007, designed as a three-wheeled scooter

Segment:

Three-wheeled maxi-scooter or 'trike' scooter, offering enhanced stability over traditional two-wheelers

Production

Manufacturing Location:

Primarily manufactured in Italy by Piaggio Group

Production Years:

Production spanned several years, with updates and variations across model years

🏆 Awards & Recognition

Recognitions

Industry Accolades:

The Gilera Fuoco 500 was noted for its innovative three-wheel design and stability, though specific awards are not widely documented.

Ratings

Owner Satisfaction:

Owner feedback often highlights performance and stability but can also mention maintenance complexity and cost of parts.

Certifications

Emissions Standards:

Compliant with relevant European emissions standards (e.g., Euro 3) for its production period.