Market Segment:
Premium Maxi-scooter
Target Audience:
Enthusiast riders seeking performance, comfort, and practicality for commuting and touring.
Competitors:
Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing.
Performance Focus:
Engine displacement and power output place it at the upper end of the maxi-scooter market.
Chassis Design:
Motorcycle-like riding dynamics due to engine placement and chassis construction.
Practicality:
Integrated storage, comfortable seating for rider and passenger.
Primary Coverage:
Full Service, Repair, Maintenance, Troubleshooting, Electrical System, Engine, Fuel Injection, Suspension, Braking System, Cooling System, Chassis
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Engine Mechanical:
Engine disassembly, assembly, component inspection, valve adjustment, piston/cylinder diagnostics, crankshaft, connecting rod, camshaft, timing chain
Fuel System:
Fuel injection system (IE), fuel pump, injectors, throttle body, fuel pressure regulation, diagnostic codes for injection system
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant flow, hoses, pressure testing
Braking System:
Front and rear brake calipers, master cylinders, brake lines, brake fluid, ABS system (if equipped), rotor inspection, pad replacement, bleeding procedures
Suspension:
Front telescopic forks (likely USD), rear monoshock absorber, linkage systems, fork oil replacement, shock absorber servicing, spring preload adjustment
Electrical System:
Battery, starter motor, alternator/stator, ignition system, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays, ECU diagnostics
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, handlebars, fairings, storage compartment
Scheduled Maintenance:
Oil changes, filter replacements, spark plug checks/replacement, drive belt inspection/replacement, valve clearance checks, brake fluid flushes, coolant flushes, general inspections
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, electrical faults, braking system anomalies, suspension performance
Repair Procedures:
Detailed step-by-step guides for component removal, repair, and reinstallation
Special Tools:
Identification and usage of specialized tools required for specific maintenance and repair tasks
Depth:
Comprehensive coverage from basic pre-delivery checks to full engine rebuilds and complex electrical diagnostics.
Engine Type:
V-twin, Four-stroke
Bore X Stroke:
75.8 mm x 80.0 mm
Power Output Hp:
55 hp (40.5 kW) @ 7,000 rpm (approx.)
Torque Nm:
76 Nm (56 lb-ft) @ 6,000 rpm (approx.)
Compression Ratio:
10.5:1 (approx.)
Valve Train:
SOHC, 4 valves per cylinder
Cooling Method:
Liquid-cooled
Top Speed Kph:
170+ kph (electronically limited or performance dependent)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON or higher recommended)
Fuel Tank Capacity Liters:
18.2 Liters (approx.)
Dashboard Display:
Digital and analog instrumentation. Includes speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, warning lights.
ABS System:
Available ABS system provides enhanced braking control. Manual covers diagnostics and troubleshooting for ABS components.
Diagnostic Interface:
On-board diagnostics (OBD) capabilities, allowing for error code retrieval via specialized tools. Manual details diagnostic procedures.
Engine Oil Change:
Every 6,000 km or 12 months (whichever comes first), refer to manual for exact specification and capacity.
Oil Filter Replacement:
At every engine oil change.
Air Filter Check:
Every 6,000 km, replace as needed.
Spark Plug Check:
Every 12,000 km, replace as needed. Specific spark plug type required (refer to manual).
Valve Clearance Check:
Every 12,000 km or 24,000 km (refer to manual for exact interval). Critical for engine performance.
Cvt Belt Inspection:
Inspect at 6,000 km, replace based on wear or at manufacturer's recommended interval (e.g., 20,000-30,000 km).
Engine Oil Type:
Fully Synthetic SAE 5W-40 or 10W-40 API SG/SH/SJ or higher (check manual for exact API rating and JASO MA/MA2 specification).
Engine Oil Capacity Liters:
Approx. 1.7 Liters (with filter change). Consult manual for precise capacity.
Coolant Type:
Ethylene glycol-based coolant, pre-diluted 50/50 with distilled water. Specific type recommended by Gilera.
Brake Fluid Type:
DOT 4 (refer to manual for confirmation).
Common Wear Items:
CVT belt, brake pads, tires, battery, suspension seals.
Potential Electrical:
Occasional issues with starter solenoid or battery connections, electrical connectors' integrity.
Engine Performance Notes:
Ensuring correct valve clearances and clean fuel injectors is crucial for maintaining smooth power delivery.
Brand Origin:
Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909.
Development Context:
Developed to compete in the growing maxi-scooter market, leveraging Piaggio Group's engineering expertise.
Engine Platform:
Utilizes the Piaggio Master 800 engine, known for its torque and smooth power delivery.
Manufacturing Location:
Italy (Piaggio Group facilities)
