Segment:
Maxi-scooter / Sport Scooter
Key Competitors:
Suzuki Burgman 650, Yamaha TMAX 500/530, Aprilia SRV 850 (later model)
Distinctive Selling Points:
Largest displacement engine in its class at launch, motorcycle-like performance and handling, advanced technology for its time.
Engine Mechanical:
Complete engine overhaul, including cylinder head, pistons, crankshaft, valve timing, and lubrication system.
Fuel System:
Fuel injection system diagnostics, cleaning, component testing, fuel pump, injectors, throttle body.
Electrical System:
Wiring diagrams, charging system (alternator, regulator/rectifier), starting system (starter motor, battery), lighting, ignition system, ECU diagnostics.
Transmission And Drivetrain:
CVT system maintenance, belt, clutch, variator, gearbox, final drive.
Braking System:
Hydraulic system maintenance, caliper and master cylinder overhaul, brake pad and disc replacement, ABS system diagnostics (if equipped).
Suspension And Steering:
Front fork overhaul, rear shock absorber maintenance, steering bearing service.
Cooling System:
Radiator, water pump, thermostat, coolant flushing and replacement.
Bodywork And Chassis:
Fairing removal and installation, seat, storage compartment, chassis inspection.
Routine Maintenance:
Oil changes, filter replacements, chain/belt adjustments, tire pressure checks, fluid level checks.
Troubleshooting Guides:
Extensive guides for diagnosing and resolving common and uncommon problems across all vehicle systems.
Component Replacement:
Detailed instructions for replacing individual parts, from simple bulbs to complex engine components.
Major Overhauls:
Procedures for complete engine rebuilds, transmission overhauls, and suspension component refurbishment.
Wiring Diagrams:
Comprehensive electrical schematics for easy fault finding and component tracing.
Depth Of Information:
Covers from basic routine maintenance to complex diagnostic procedures and full mechanical overhauls, suitable for both DIY enthusiasts and professional mechanics.
Searchability:
Likely text-searchable (OCR dependent, but standard for professional PDFs).
Print Recommendation:
High-resolution scans suitable for clear printing of text and diagrams.
Binding Type:
N/A (Digital PDF Download)
Paper Type:
N/A (Digital PDF Download)
Manual Completeness:
Comprehensive service and repair manual, covering all aspects of the vehicle's operation and maintenance.
Engine Type:
V-twin, four-stroke, liquid-cooled
Bore X Stroke:
75.2 mm x 71.5 mm
Compression Ratio:
11.2:1
Horsepower Claimed:
75 HP (55 kW) @ 7,750 rpm
Torque Claimed:
76 Nm (56 lb-ft) @ 6,000 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies
Ignition System:
Electronic Ignition
Oil Type Recommendation:
Refer to manual for specific API/JASO specifications (typically SAE 10W-40 or 15W-50 semi-synthetic or full synthetic)
Cooling Method:
Liquid Cooling
Coolant Type:
Ethylene glycol based antifreeze (typically 50/50 mix with distilled water)
Emission Control:
Catalytic converter (Euro 3 compliant)
Length:
Approx. 2,235 mm (88.0 in)
Width:
Approx. 800 mm (31.5 in) at handlebars
Height:
Approx. 1,400 mm (55.1 in) at windshield
Wheelbase:
Approx. 1,590 mm (62.6 in)
Dry Weight:
Approx. 245 kg (540 lbs)
Gross Vehicle Weight Rating:
Refer to chassis plate/manual
Fuel Tank Capacity:
18.5 Liters (4.9 US gal)
Oil Capacity With Filter:
Refer to manual (typically around 2.5-3.0 Liters)
Braking System Front:
Dual 300mm discs with 4-piston calipers
Braking System Rear:
280mm disc with 2-piston caliper
ABS:
Optional (ABS-equipped models available)
Lighting:
Halogen headlights, LED taillight
Chassis:
Steel trellis frame
Instrument Cluster:
Digital and analog combination display, including speedometer, tachometer, fuel gauge, clock, odometer, trip meter, and warning lights.
ABS Availability:
Optional ABS unit, covered in manual if equipped.
Immobilizer:
Standard engine immobilizer system for anti-theft.
Oil Change Interval:
Refer to manual; typically every 5,000 km or 6 months.
Air Filter Interval:
Refer to manual; inspection typically every 5,000 km, replacement as needed.
Spark Plug Replacement:
Refer to manual; typically around 10,000 - 20,000 km depending on plug type.
Cv Belt Inspection Replacement:
Refer to manual; inspection typically every 10,000 km, replacement recommended between 15,000 - 20,000 km or as per wear.
Coolant Capacity:
Refer to manual (typically around 1.5-2.0 Liters)
Common Wear Items:
CVT belt, variator rollers, brake pads, tires.
Potential Electrical Issues:
Some owners report intermittent electrical gremlins or charging system issues; manual covers diagnostic procedures.
Diagnostic Procedures:
Manual details step-by-step diagnostics for engine, electrical, and mechanical systems, including error code interpretation.