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GILERA GP 800 parts diagram & wiring diagram Service Manuals

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The Gilera GP 800, introduced around 2007-2008, stands as a flagship maxi-scooter renowned for its powerful V-twin, four-stroke, 799 cc engine, delivering approximately 75 hp and 76 Nm of torque....
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Typ: Motorcycle
Anbieter:
Art.-Nr: 59091
Stichworte: Gilera GP 800 Motorcycle
GILERA GP 800 parts diagram & wiring diagram Service ManualsGILERA GP 800 parts diagram & wiring diagram Service ManualsGILERA GP 800 parts diagram & wiring diagram Service ManualsGILERA GP 800 parts diagram & wiring diagram Service Manuals
The Gilera GP 800, introduced around 2007-2008, stands as a flagship maxi-scooter renowned for its powerful V-twin, four-stroke, 799 cc engine, delivering approximately 75 hp and 76 Nm of torque. This Italian-manufactured sport scooter bridges the gap between traditional scooters and motorcycles, offering near-motorcycle levels of performance, handling, and comfort. It is designed for performance-oriented riders seeking an agile urban and touring machine, featuring a liquid-cooled engine, electronic fuel injection, and an automatic CVT transmission. Its robust construction, including a steel frame and advanced braking systems, often with optional ABS, contributes to its stability and safety, making it a distinctive offering in the maxi-scooter segment. This comprehensive service and repair manual provides detailed information for the Gilera GP 800, covering all essential aspects for maintenance and repair. Within its estimated 300-500 pages, you will find detailed parts and wiring diagrams, along with step-by-step instructions for general maintenance, troubleshooting, and in-depth repair procedures for all major systems. Key areas include the engine, transmission, brakes, electrical system, suspension, steering, cooling, fuel injection, chassis, and bodywork. The manual is designed to assist both owners and professional technicians in effectively maintaining and repairing the vehicle, ensuring its longevity and optimal performance through clear, technical guidance.
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP 800
Model Designation:
GP800
👋 Introduction
Market Position
Vehicle Type:
Maxi-scooter / Sport Scooter
Target Audience:
Performance-oriented scooter riders seeking a powerful and agile urban and touring machine.
Competitive Analysis
Key Competitors:
Suzuki Burgman 650, Yamaha TMAX, BMW C650 GT/Sport (depending on era and specific market)
Key Features
Performance Focus:
The GP 800 is renowned for its near-motorcycle levels of performance, handling, and comfort, bridging the gap between traditional scooters and motorcycles.
Manual Value Proposition:
Enables owners to perform essential maintenance and repairs, saving costs and ensuring the longevity of their high-performance maxi-scooter.
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Service & Repair
Specific Coverage:
Parts Diagrams, Wiring Diagrams, General Maintenance, Troubleshooting, Engine, Transmission, Brakes, Electrical System, Suspension, Steering, Cooling, Fuel Injection, Emissions, HVAC, Engine Control, Chassis, Body, Restraint Systems, Interior, Differential/Drive Axle
Page Count
Page Count Estimate:
Estimated 300-500 pages (based on typical comprehensive service manuals for similar vehicles)
Manual Type
Manual Type:
Service Workshop Manual & Parts Diagrams
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Software Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for engine disassembly, assembly, inspection, and repair. Includes cylinder head, pistons, crankshaft, camshaft, timing components, and lubrication system.
Transmission Service:
Covers transmission disassembly, inspection, repair, and adjustment. Includes gearsets, clutch pack, and associated components.
Brake System:
Comprehensive coverage of front and rear brake systems, including hydraulic components, disc pads, calipers, and bleeding procedures.
Electrical System:
Detailed electrical schematics, component testing, troubleshooting guides, and wiring harness information.
Suspension Steering:
Includes fork disassembly, seal replacement, spring rates, damping adjustments, steering head bearing maintenance, and alignment procedures.
Fuel Injection System:
Diagnosis and repair of the fuel injection system, including injectors, fuel pump, pressure regulator, and sensors.
Cooling System:
Covers radiator, coolant, water pump, thermostat, and fan operation.
Chassis Body:
Information on frame components, body panels, fasteners, and fairing removal/installation.
Wiring Diagrams:
Detailed, component-level wiring diagrams with color coding and connector pinouts.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, chain adjustment (if applicable), brake fluid flushes, coolant replacement, and general inspections.
Troubleshooting Guides:
Systematic approaches to diagnosing and resolving common mechanical and electrical issues.
Repair Procedures:
Step-by-step instructions for disassembling, repairing, and reassembling major vehicle components.
Diagnostic Procedures:
Methods for identifying faults using visual inspection, electrical testing, and system checks.
Technical Depth
Depth Of Information:
High - Suitable for professional technicians and experienced DIY enthusiasts. Includes detailed specifications, torque values, and critical tolerances.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans or digital creation, ensuring clarity of text and diagrams.
Searchable Text:
Likely text-searchable if digitally created or properly OCR'd.
Print Quality
Printable Pages:
Yes, designed for printing specific sections or the entire manual.
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
799 cc
Bore X Stroke:
74 mm x 76 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 75 hp @ 7,700 rpm
Torque:
Approximately 76 Nm (56 lb-ft) @ 5,750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 18 liters (4.8 US gal)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Drive System:
Belt drive to rear wheel
Transmission Fluid Type:
Specific CVT fluid (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approximately 2,240 mm (88.2 in)
Width:
Approximately 810 mm (31.9 in)
Height:
Approximately 1,480 mm (58.3 in)
Weights
Dry Weight:
Approximately 245 kg (540 lbs)
Wet Weight:
Approximately 270 kg (595 lbs)
🛡️ Safety Features
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Often equipped with ABS (Anti-lock Braking System) as an option or standard depending on market.
Lighting:
Halogen headlights, LED taillight and turn signals (depending on year/market).
Passive Features
Chassis Construction:
Steel frame, robust construction for stability and handling.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/Analog combination dashboard with speed, RPM, fuel level, temperature, and various indicator lights.
Driver Assistance
ABS:
Available as an option or standard, enhancing braking safety.
Connectivity
Charging Port:
May include a 12V power outlet or USB charging port for accessories.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 6,000 km or 12 months, whichever comes first (refer to manual for precise interval).
Spark Plug Replacement:
Refer to manual for specific interval and type.
Drive Belt Inspection:
Regular inspection for wear and tension, replacement recommended based on mileage or condition.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 15W-50 (check manual for specific viscosity and JASO MA rating).
Coolant Type:
Ethylene glycol based coolant, pre-mixed or concentrate with distilled water (refer to manual for specific type and capacity).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Drive belt wear, clutch wear, front fork seals, and potential electrical connector corrosion (common in scooters exposed to elements).
Common Issues
Troubleshooting Focus:
Manual assists in diagnosing issues like starting problems, erratic engine performance, or brake system faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian manufacturer with a long history in motorcycle and scooter production, known for performance and sporty designs.
Model Evolution
Introduction Year:
Introduced around 2007-2008.
Development:
Developed as Gilera's flagship maxi-scooter, aiming to deliver unparalleled performance in the segment.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Market Perception:
Praised for its powerful V-twin engine and sporty chassis, offering a unique blend of scooter practicality and motorcycle performance.
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