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Harley Davidson FLHR Road King 2013 Factory Service Manual

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This manual covers the 2013 FLHR Road King, a distinguished cruiser motorcycle renowned for its classic styling and touring prowess. Powered by the robust Air-cooled, Twin Cam 103 V-Twin engine,...
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Harley Davidson FLHR Road King 2013 Factory Service ManualHarley Davidson FLHR Road King 2013 Factory Service ManualHarley Davidson FLHR Road King 2013 Factory Service ManualHarley Davidson FLHR Road King 2013 Factory Service Manual
This manual covers the 2013 FLHR Road King, a distinguished cruiser motorcycle renowned for its classic styling and touring prowess. Powered by the robust Air-cooled, Twin Cam 103 V-Twin engine, this model offers substantial performance and a comfortable riding experience. Its engineering quality and reliability are hallmarks of the brand, emphasizing a rider-focused design that balances iconic aesthetics with practical functionality for both daily commuting and long-distance journeys. The FLHR Road King represents a significant part of heritage, known for its adaptable nature and enduring appeal in the cruiser segment. This Factory Service Repair Manual provides comprehensive guidance for the 2013 FLHR Road King. It details essential maintenance procedures, from routine service intervals to in-depth component overhauls, covering all major systems including the engine, transmission, fuel, ignition, brakes, and electrical systems. The manual is designed to assist owners, mechanics, and technicians in accurately diagnosing issues, performing repairs, and maintaining the vehicle's optimal performance and longevity. With detailed instructions, technical specifications, and troubleshooting guides, this resource ensures that all aspects of the FLHR Road King can be understood and addressed effectively.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2013
Codes
Model Code:
FLHR
👋 Introduction
Market Position
Segment:
Cruiser motorcycle
Target Audience:
Owners and independent service technicians seeking in-depth repair and maintenance information
Competitive Analysis
Manual Value Proposition:
Provides official factory-level detail essential for maintaining the longevity and performance of the Harley-Davidson FLHR Road King
Key Features
Completeness:
The COMPLETE official full factory service repair manual, ensuring all aspects of the vehicle are covered
Printability:
Ability to print hundreds of pages allows for a physical, workshop-friendly reference
Official Documentation:
Factory-issued documentation, guaranteeing accuracy and adherence to Harley-Davidson's standards
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair for 2013 Harley-Davidson FLHR Road King
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but described as 'complete' and 'hundreds')
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
103ci (1690cc) Twin Cam 103 V-Twin engine: disassembly, assembly, inspection, diagnostics, and repair
Fuel System:
Fuel injection (EFI), throttle body, injectors, fuel pump, fuel lines, fuel tank servicing
Ignition System:
Ignition module, spark plugs, ignition coils, timing, diagnostics
Exhaust System:
Mufflers, headpipes, catalytic converters (if applicable), mounting, and sealing
Transmission:
6-speed Cruise Drive: disassembly, assembly, inspection, lubrication, and repair
Clutch:
Primary drive system, clutch assembly, plates, springs, hydraulic actuation
Drivetrain:
Final drive belt, sprockets, tensioning, inspection
Suspension Front:
Telescopic fork: disassembly, rebuilding, fluid changes, adjustments, seals
Suspension Rear:
Shock absorbers: replacement, adjustment, mounting
Brakes Front:
Brake caliper, rotors, master cylinder, brake lines, fluid bleeding, service
Brakes Rear:
Brake caliper, rotor, master cylinder, brake lines, fluid bleeding, service
Wheels Tires:
Wheel bearing service, tire mounting and balancing, rim inspection
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter, solenoid), lighting, fuses, relays, wiring diagrams
Instrumentation:
Speedometer, tachometer, fuel gauge, indicator lights, diagnostic codes
Bodywork Frame:
Frame inspection, fairing removal/installation, fenders, seat, fuel tank mounting, saddlebags
Controls:
Handlebar, grips, levers, cables, foot controls, cruise control system
Diagnostics:
Troubleshooting procedures, diagnostic trouble codes (DTCs), service data, diagnostic tools (e.g., H-D Digital Technician)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air filter service, spark plug replacement, lubrication points, brake fluid flush
Disassembly Assembly:
Complete component-level disassembly and reassembly procedures for all major systems
Repair Rebuild:
Detailed instructions for rebuilding engine components, transmission, forks, and brake systems
Troubleshooting:
Systematic diagnostic flowcharts and symptom-based troubleshooting guides
Electrical Diagnostics:
Fault finding for electrical issues, including testing of sensors, actuators, and wiring harnesses
Component Testing:
Specifications and procedures for testing individual components (e.g., voltage output of alternator, resistance of sensors)
Torque Specifications:
Comprehensive list of all critical torque values for fasteners and assembly points
Special Tools:
Identification and usage of specialized Harley-Davidson tools required for specific procedures
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and troubleshooting
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Designed for printing, allowing for a complete hard copy of the manual
Binding Type
Ideal Binding:
Spiral bound or three-ring binder for ease of use on a workbench
Paper Type
Recommended Paper:
Durable, tear-resistant paper for workshop environments
Searchability
Text Search:
Likely searchable text for quick information retrieval (standard for good quality PDFs)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-Twin
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in x 4.38 in (98.4 mm x 111.1 mm)
Compression Ratio:
9.0:1
Valvetrain:
Pushrod-actuated, overhead valves with 2 valves per cylinder
Performance
Horsepower:
Approx. 75 HP (Varies slightly with emissions and specific tuning, actual figures would be in manual)
Torque:
Approx. 98 ft-lbs @ 3,500 RPM (Varies slightly with emissions and specific tuning, actual figures would be in manual)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with Delphi Electronic Fuel Control (ECU)
Fuel Type:
Premium unleaded gasoline, minimum 91 octane
Oil System
Oil Type:
Harley-Davidson Genuine V-Twin Oil SAE 20W-50
Oil Capacity:
3.7 US qt (3.5 L) (with filter change, specific value in manual)
🔧 Transmission
Standard
Type:
6-speed Cruise Drive
Optional
Transmission Options:
Not applicable for this model year and variant, standard 6-speed
Features
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Transmission Oil Type:
Harley-Davidson Formula +, SAE 85W-140
Transmission Oil Capacity:
2.7 US qt (2.6 L)
📐 Dimensions
Exterior
Length:
93.3 in (2370 mm)
Width:
39.2 in (996 mm)
Height:
54.1 in (1375 mm)
Wheelbase:
63.5 in (1613 mm)
Ground Clearance:
5.1 in (130 mm)
Weights
Dry Weight:
732 lbs (332 kg)
Weight In Running Order:
779 lbs (353 kg)
Gross Vehicle Weight Rating:
1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
Approx. 2.26 cu ft total
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles typically do not receive standardized NHTSA/IIHS crash ratings. Safety is primarily inherent in design and rider responsibility.
Active Features
Braking System:
Dual 32 mm, 4-piston front caliper; 32 mm, 4-piston rear caliper; Dual front and single rear disc brakes
Optional ABS:
Anti-lock Braking System (ABS) may have been an option, check specific vehicle VIN
Passive Features
Lighting:
Halogen headlight, LED taillight, amber incandescent front/rear turn signals
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player and CB/intercom capability (may vary by specific trim/options, but common for Road King)
Display:
Analog gauges with digital odometer/trip meter
Driver Assistance
Cruise Control:
Electronic Cruise Control standard on FLHR
Connectivity
Diagnostic Tools:
Compatibility with H-D Digital Technician for advanced diagnostics and software updates
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1600 km) or 6 months (whichever comes first)
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months (whichever comes first)
Engine Oil Change:
Recommended every 5,000 miles or annually, whichever comes first. Manual will specify exact mileage and condition-based recommendations.
Transmission Oil Change:
Recommended every 10,000 miles (16,000 km) or 24 months.
Primary Chain Case Oil Change:
Recommended every 10,000 miles (16,000 km) or 24 months.
Fluid Specifications
Engine Oil Spec:
Harley-Davidson Genuine V-Twin Oil SAE 20W-50 (or equivalent meeting H-D specifications)
Transmission Oil Spec:
Harley-Davidson Formula +, SAE 85W-140 (or equivalent meeting H-D specifications)
Primary Chain Case Oil Spec:
Harley-Davidson Formula +, SAE 85W-140 (or equivalent meeting H-D specifications)
Brake Fluid Spec:
DOT 4 (Harley-Davidson acknowledges DOT 5.1 as a higher performance alternative but DOT 4 is standard for 2013)
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals, drive belt
Potential Electrical:
Wiring harness chafing, voltage regulator issues (less common on later Twin Cam models compared to earlier ones)
Engine Specific:
Some early Twin Cam 96 models experienced issues with cam chain tensioners; Twin Cam 103 generally more robust. Manual will detail proper inspection.
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in 1903 in Milwaukee, Wisconsin, USA
Brand Philosophy:
Focus on American V-twin motorcycles, customization, and the rider experience
Model Evolution
Road King Introduction:
The Road King nameplate was introduced in 1994, evolving from earlier touring models like the Electra Glide Sport.
Flhr Development:
The FLHR model represents a classic touring motorcycle with a stripped-down aesthetic compared to fully-faired models, emphasizing comfort and luggage capacity.
Production
Manufacturer Location:
Milwaukee, Wisconsin, USA and other Harley-Davidson assembly plants
Model Significance 2013:
The 2013 model year features the Twin Cam 103 engine as standard, a significant upgrade for performance and torque.
🏆 Awards & Recognition
Recognitions
Model Acclaim:
The Harley-Davidson Road King has consistently been lauded for its classic styling, comfortable ride, and touring capability, often cited as a benchmark in the cruiser touring segment.
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