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    Harley Davidson FLHR Road King 2012 Workshop Service Manual

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    The FLHR Road King, produced in 2012, represents a premium touring motorcycle renowned for its classic styling, rider comfort, and long-distance capability. This iconic model features a detachable windshield, spacious...
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    Typ: Motorcycle
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    Art.-Nr: 75183
    The FLHR Road King, produced in 2012, represents a premium touring motorcycle renowned for its classic styling, rider comfort, and long-distance capability. This iconic model features a detachable windshield, spacious saddlebags, and the powerful air-cooled Twin Cam 103 V-Twin engine, delivering approximately 75 HP and 97 ft-lbs of torque. Its robust touring platform and emphasis on rider comfort, coupled with a heritage of American motorcycle craftsmanship, position it as a distinguished choice for discerning riders. This comprehensive workshop service manual provides complete vehicle repair and maintenance information for the FLHR Road King. Spanning 726 pages in English, it covers all essential systems, including the Twin Cam 103 engine, fuel injection, ignition, 6-speed transmission, electrical systems, brakes, suspension, and bodywork. The manual details routine maintenance, troubleshooting guides, diagnostic procedures, and complete overhaul instructions, making it an indispensable resource for owners and technicians aiming to maintain and repair the vehicle effectively.
    🏷️ Basic Information
    Identification
    Make:
    Harley-Davidson
    Model:
    FLHR Road King
    Year:
    2012
    Product Type:
    Workshop Service Manual
    Codes
    Chassis Code:
    FLHR
    👋 Introduction
    Market Position
    Market Position:
    The Harley-Davidson FLHR Road King is positioned as a premium, classic touring motorcycle, emphasizing rider comfort, iconic styling, and the touring capability for long-distance journeys.
    Competitive Analysis
    Competitors:
    Competes with other large-displacement cruisers and touring motorcycles from brands like Indian Motorcycle, Victory (now defunct), and some European manufacturers offering similar touring capabilities.
    Key Features
    Key Features:
    Detachable windshield, large-capacity saddlebags, comfortable rider and passenger seating, classic styling cues, powerful V-twin engine, and a robust touring platform.
    📋 Manual Details
    Coverage Areas
    Manual Coverage Scope:
    Complete vehicle repair and maintenance
    Page Count
    Page Count:
    726
    Manual Type
    Manual Type:
    Workshop Service Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine System:
    Twin Cam 103 V-Twin engine service, troubleshooting, overhaul, and diagnostics
    Fuel System:
    Fuel injection (EFI), fuel pump, fuel filter, fuel tank service, throttle body maintenance
    Ignition System:
    Spark plugs, ignition coils, crank position sensors, ignition module diagnostics
    Transmission System:
    6-speed Cruise Drive transmission service, clutch service, gear inspection, shift mechanism repair
    Electrical System:
    Wiring diagrams, battery service, charging system (stator, regulator/rectifier), starter motor, lighting, H-D Smart Security System
    Brakes System:
    Hydraulic brake system, front and rear brake calipers, master cylinders, brake lines, ABS (Anti-lock Braking System) diagnostics and service
    Suspension System:
    Front fork service (including telescopic fork), rear shock absorber replacement and adjustment, swingarm service
    Wheel And Tire System:
    Wheel bearing replacement, tire mounting and balancing, spoke wheel maintenance
    Bodywork And Fittings:
    Fairing removal and installation, fender service, saddlebag service, handlebar and control adjustments, seat mounting
    Chassis And Frame:
    Frame inspection, steering head bearing service, pivot point lubrication
    Diagnostics:
    Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) and their meanings
    Procedures Included
    Preventative Maintenance:
    Oil changes, filter replacements, lubrication points, brake fluid flushes, scheduled inspections
    Engine Overhaul:
    Piston and cylinder removal/installation, valve adjustments, camshaft service, crankshaft inspection
    Transmission Rebuild:
    Disassembly and reassembly of the 6-speed gearbox, bearing replacement, seal installation
    Electrical Troubleshooting:
    Component testing, circuit tracing using wiring diagrams, sensor diagnostics
    Brake System Repair:
    Caliper rebuilding, master cylinder replacement, brake line bleeding, ABS module diagnostics
    Suspension Maintenance:
    Fork seal replacement, oil changes, shock absorber adjustment and replacement
    Fuel System Cleaning:
    Fuel injector cleaning, throttle body synchronization, fuel line inspection
    Bodywork Restoration:
    Panel alignment, cosmetic repair guidance, component reassembly
    Technical Depth
    Technical Depth:
    Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and troubleshooting.
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Print Quality
    Print Quality:
    High-resolution, clear text and diagrams suitable for printing
    Binding Type
    Binding Type:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    Searchability
    Searchability:
    Searchable text for quick information retrieval
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Air-cooled, Twin Cam 103 V-Twin
    Displacement:
    1690 cc (103 cubic inches)
    Bore X Stroke:
    3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
    Compression Ratio:
    9.0:1
    Performance
    Horsepower:
    Approx. 75 HP (varies with tuning and conditions)
    Torque:
    Approx. 97 ft-lbs @ 3500 RPM (varies with tuning and conditions)
    Fuel System
    Fuel Delivery:
    Electronic Sequential Port Fuel Injection (ESPFI)
    Fuel Type:
    Premium Unleaded Gasoline
    Oil Capacity
    Engine Oil Capacity:
    4.0 US quarts (3.8 liters) with filter change
    Oil Specifications
    Recommended Engine Oil:
    Harley-Davidson Genuine Formula SYN3 (SAE 20W-50) or equivalent
    🔧 Transmission
    Standard
    Transmission Type:
    6-speed Cruise Drive
    Gear Ratios:
    1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.820, 5th: 3.130, 6th: 2.630 (Typical values, consult manual for exact ratios)
    Clutch
    Clutch Type:
    Clutched, Nine-Plate, Wet
    Fluid Specifications
    Transmission Oil Type:
    Harley-Davidson Formula + (SAE 50) or SYN3
    Features
    Primary Drive:
    Plated, Uncountershaft, 34/46 ratio
    Final Drive:
    Carbon Belt, 32/66 ratio
    📐 Dimensions
    Exterior
    Length:
    94.5 in. (2400 mm)
    Width:
    37.2 in. (945 mm)
    Height:
    54.1 in. (1375 mm)
    Seat Height Laden:
    26.7 in. (678 mm)
    Wheels And Tires
    Front Tire Size:
    130/90B16 67H BW
    Rear Tire Size:
    180/65B16 81H BW
    Weights
    Dry Weight:
    725 lbs. (329 kg)
    Gross Vehicle Weight Rating:
    1260 lbs. (572 kg)
    Fuel Capacity
    Fuel Tank Capacity:
    5.0 US gallons (18.9 Liters)
    🛡️ Safety Features
    Ratings
    ABS:
    Optional, but standard on many 2012 models
    Active Features
    Braking System:
    Hydraulic disc brakes front and rear; optional ABS integration
    Passive Features
    Lighting:
    Halogen headlight, LED tail light, integrated front and rear turn signals
    Security
    Security System:
    Standard H-D Smart Security System with immobilizer
    💡 Technology Features
    Infotainment
    Audio System:
    Factory-installed AM/FM/WB radio with CD player and CB/intercom capability (depending on specific trim/options). Often features speakers integrated into the fairing.
    Display:
    Analog gauges with integrated digital display for odometer, trip meter, gear indicator, and diagnostics.
    Driver Assistance
    Cruise Control:
    Standard Electronic Cruise Control
    Connectivity
    Usb Ipod Integration:
    Optional accessory integration for iPod and USB devices, typically via handlebar-mounted controls.
    🔧 Maintenance
    Service Intervals
    First Service:
    1,000 miles (1,600 km) or 6 months
    Subsequent Service:
    Every 5,000 miles (8,000 km) or 12 months, whichever comes first
    Fluid Specifications
    Primary Chain Case Oil:
    Harley-Davidson Primary Fluid or SYN3
    Brake Fluid:
    DOT 4
    Clutch Fluid:
    DOT 4 (if hydraulic clutch)
    Fluid Capacities
    Transmission Oil Capacity:
    24 US oz. (0.71 Liters)
    Primary Chain Case Oil Capacity:
    2.8 US quarts (2.6 Liters)
    Known Issues
    Known Issues General:
    While generally reliable, common minor issues can include regulator/rectifier failures, clutch lever adjustment, and occasional electronic glitches. The Twin Cam 103 is robust.
    Oil Leaks:
    Can occur from primary or transmission seals if not properly maintained or during high mileage.
    ABS Maintenance:
    ABS systems require periodic fluid flushes and can be sensitive to sensor contamination.
    📚 Vehicle History
    Brand Heritage
    Brand Heritage:
    Harley-Davidson boasts a long and rich heritage in motorcycle manufacturing, dating back to 1903, known for its iconic V-twin engines and distinct American cruiser styling.
    Model Evolution
    Road King Evolution:
    The Road King line, introduced in 1994, represents a modern interpretation of classic touring motorcycles, blending vintage aesthetics with contemporary technology. The 'King of the Highway' ethos is central to its design.
    Production
    Manufacturing Location:
    York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA
    Key Milestones 2012
    Key Milestones 2012:
    The 2012 model year saw the widespread adoption of the Twin Cam 103 engine across the touring line, offering increased torque and power for enhanced performance.
    🏆 Awards & Recognition
    Recognitions
    Motorcycle Awards:
    Harley-Davidson motorcycles, including the Road King line, consistently receive high praise in rider surveys and automotive publications for their build quality, comfort, and iconic status.
    Ratings
    Owner Satisfaction:
    High owner satisfaction ratings for touring comfort and overall riding experience.
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