2010 Harley Davidson FLHRC Road KING Classic Service Repair Manual

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Stichworte: 2010 FLHRC Road KING Classic Harley Davidson Misc Motorcycle Motorcycles

Produktvarianten

Beschreibung

The 2010 FLHRC Road King Classic represents a pinnacle of American cruiser touring, blending timeless styling with robust engineering. Powered by the air-cooled, Twin Cam 96 V-Twin engine, this model delivers substantial torque for effortless cruising and long-distance comfort. Its classic design features include a large windshield for rider protection, comfortable seating, and spacious leather-look saddlebags, making it an ideal companion for extended journeys. The FLHRC is built for riders who appreciate heritage, a relaxed riding posture, and the iconic riding experience, offering a blend of reliable performance and distinctive aesthetic. This comprehensive Service Repair Manual for the 2010 FLHRC Road King Classic is your definitive guide to maintaining and repairing this exceptional motorcycle. It covers all essential systems, including the engine, transmission, drivetrain, fuel, ignition, electrical, braking, and suspension. Within its pages, you will find detailed procedures for routine maintenance, component rebuilds, troubleshooting common and complex issues, and essential technical specifications such as torque values and fluid requirements. This manual is designed to empower owners, technicians, and mechanics with the knowledge necessary to ensure the optimal performance, longevity, and safety of the FLHRC.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHRC Road King Classic

Year:

Model Code:

FLHRC

Codes

Vin Prefix Primary:

👋 Introduction

Market Position

Segment:

Full-size, classic-styled cruiser touring motorcycle

Target Audience:

Riders seeking a comfortable, long-distance touring motorcycle with a retro aesthetic and strong brand heritage.

Competitive Analysis

Key Competitors:

Indian Chief, Victory Kingpin/Cross Country, Honda Gold Wing (though different styling), BMW K1600 series (touring focus)

Key Features

Styling:

Classic cruiser styling, large windshield, wide handlebars, leather-look saddlebags, chrome accents.

Comfort:

Designed for long-distance comfort with a plush seat, adjustable windshield, and relaxed riding position.

Touring Capability:

Ample storage via saddlebags, comfortable for extended rides, often equipped with passenger amenities.

📋 Manual Details

Coverage Areas

Primary Coverage:

2010 Harley-Davidson FLHRC Road King Classic

Page Count

Estimated Page Count:

800-1000 (typical for this model/year service manual)

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Included (disassembly, assembly, tuning, diagnostics)

Transmission:

Included (5-speed Cruise Drive, disassembly, assembly, adjustment)

Drivetrain:

Included (clutch, primary drive, final belt drive)

Fuel System:

Included (fuel injection - ESPFI, fuel pump, injectors, throttle body)

Ignition System:

Included (spark plugs, ignition coils, electronic ignition module)

Electrical System:

Included (battery, charging system, starter, lighting, switches, indicators, ECM)

Braking System:

Included (front and rear hydraulic disc brakes, ABS if equipped)

Suspension:

Included (front forks, rear shock absorbers, adjustments)

Steering:

Included (handlebar, steering head bearings)

Chassis Frame:

Included (frame, swingarm)

Bodywork Fenders:

Included (fenders, fairings, saddlebags, seat)

Instruments Controls:

Included (dashboard, switches, levers)

Diagnostics:

Included (troubleshooting charts, diagnostic codes - DTCs)

Procedures Included

Routine Maintenance:

Included (oil changes, filter replacements, lubrication, adjustments)

Component Rebuild:

Included (engine, transmission, brakes, suspension)

Troubleshooting:

Included (step-by-step guides for common and complex issues)

Wiring Diagrams:

Included (detailed electrical schematics)

Torque Specifications:

Included for all critical fasteners

Special Tool Requirements:

Mentioned where applicable

Disassembly And Assembly:

Detailed step-by-step instructions

Technical Depth

Depth:

Comprehensive (from basic fluid changes to complete engine/transmission overhaul, electrical system diagnostics)

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text content within the PDF

Image Quality:

Recommended Adobe PDF Reader for optimal display of images/graphics

Print Quality

Printability:

PDF format allows for printing of specific pages or the entire manual

Binding Type

Binding:

N/A (PDF format - digital)

Paper Type

Paper Type:

N/A (PDF format - digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

96 cubic inches (1584 cc)

Bore X Stroke:

3.75 in x 4.38 in (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Performance

Horsepower Estimate:

~70-75 HP @ 5200 RPM (wheel horsepower)

Torque Estimate:

~85-90 lb-ft @ 3500 RPM (wheel torque)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane (R+M)/2

Fuel Tank Capacity:

5.0 US gallons (18.9 L)

Ignition System

Ignition Type:

Electronic, high-performance, dual-fire

Lubrication

Oil Type Spec:

Harley-Davidson SYN3 (fully synthetic) or equivalent API SG, Jaso FE compliant motorcycle oil

Oil Capacity With Filter:

4.0 US quarts (3.8 L)

Oil Filter Part Number Example:

63731-09 (or equivalent HD branded filter)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Optional

Optional Transmission:

N/A for this model year

Features

Clutch Type:

Hydraulic, multi-plate wet clutch

Final Drive:

Carbon fiber belt, 32/66 ratio

Fluid Specifications

Transmission Oil Type:

Harley-Davidson Transmission Oil SAE 75W-140

Fluid Capacities

Transmission Oil Capacity:

2.4 US quarts (2.3 L)

📐 Dimensions

Exterior

Length:

91.9 in (2334 mm)

Seat Height Laden:

27.1 in (688 mm)

Ground Clearance:

5.1 in (130 mm)

Weights

Dry Weight:

715 lbs (324 kg)

Gross Vehicle Weight Rating Gvwr:

1200 lbs (544 kg)

Cargo

Saddlebag Capacity:

2.25 cu ft (approx.)

🛡️ Safety Features

Ratings

ABS Availability:

Optional (check specific vehicle)

Active Features

Braking:

Dual-disc front, single-disc rear, linked braking system (if ABS equipped)

Passive Features

Lighting:

Halogen headlamp, LED taillight, turn signals, auxiliary passing lamps

Chassis Stability:

Sturdy frame and suspension designed for stable touring

💡 Technology Features

Infotainment

Audio System:

Often equipped with a radio/CD player or CB/intercom system (model dependent), with handlebar-mounted controls.

Speaker Configuration:

Fairing-mounted speakers

Driver Assistance

Cruise Control:

Standard feature

Connectivity

Connectivity Features:

Limited; primarily focused on rider comfort and control rather than advanced digital integration.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter

Belt Tension Check:

Every 5,000 miles (8,000 km) or as needed

Brake Fluid Flush:

Every 2 years, regardless of mileage

Fluid Specifications

Primary Chain Case Oil:

Harley-Davidson Formula+ or equivalent SAE 85W-140

Primary Chain Case Oil Capacity:

3.0 US quarts (2.8 L) to the primary chain inspection plug

Front Fork Oil Type:

Harley-Davidson Genuine Formula Fork Oil SAE 15W (or specified weight)

Front Fork Oil Capacity:

Approx. 12.0 US fl oz (355 ml) per fork leg (verify in manual)

Known Issues

Twin Cam Historicals:

Early Twin Cam models sometimes experienced cam chain tensioner wear (addressed by upgrades in later models), and crankcase bearing failures. 2010 models are generally considered more robust.

Electrical Connections:

Corrosion or loose connections can sometimes lead to intermittent issues with lights, ignition, or accessories.

Exhaust Leaks:

Gasket wear or loose exhaust clamps can cause exhaust leaks.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, cruiser styling, and strong community.

Model Evolution

Road King Lineage:

The Road King model line, introduced in 1994, blends classic styling with modern touring capabilities, featuring the removable windshield and classic hard saddlebags.

Twin Cam Era:

The Twin Cam engine, introduced in 1999, replaced the Evolution engine, offering improved performance, torque, and durability, and was the primary engine for Harley-Davidson's large motorcycles through the 2017 model year.

Production

Production Location:

USA (typically York, Pennsylvania or Kansas City, Missouri)

🏆 Awards & Recognition

Recognitions

Brand Recognition:

Harley-Davidson consistently ranks high in brand loyalty and owner satisfaction among its core demographic.

Ratings

Motorcycle Reviews:

Typically receives positive reviews for comfort, style, and touring capability, with critiques often focused on price and weight.