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Harley Davidson FLHRS Road King Custom 2006 Factory Manual

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This factory service repair manual provides comprehensive coverage for the 2006 FLHRS Road King Custom. The FLHRS is a celebrated model within the touring lineup, known for its blend of...
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Harley Davidson FLHRS Road King Custom 2006 Factory ManualHarley Davidson FLHRS Road King Custom 2006 Factory ManualHarley Davidson FLHRS Road King Custom 2006 Factory ManualHarley Davidson FLHRS Road King Custom 2006 Factory Manual
This factory service repair manual provides comprehensive coverage for the 2006 FLHRS Road King Custom. The FLHRS is a celebrated model within the touring lineup, known for its blend of classic styling and comfortable performance. This iteration of the Road King Custom, powered by the V-Twin, Air-Cooled, Pushrod OHV Twin Cam 88 engine, offers a distinctive riding experience, enhanced by features such as electronic cruise control and a refined aesthetic. Its robust engineering and iconic heritage make it a popular choice for riders seeking both long-distance capability and a signature American motorcycle feel. This manual is designed to be the definitive resource for maintaining and repairing your 2006 FLHRS Road King Custom. It details essential procedures, including scheduled maintenance, complete engine overhaul, fuel system diagnostics, chassis component service, transmission and drivetrain repair, and all aspects of the electrical system. With factory-level detail, including specialized troubleshooting techniques and accurate wiring diagrams, this guide empowers owners, independent repair shops, and technicians to perform accurate diagnostics and repairs. The manual covers everything from routine fluid changes and component replacements to in-depth system troubleshooting, ensuring your motorcycle remains in optimal condition.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRS Road King Custom
Year:
2006
Chassis Code:
FLHRS
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Harley-Davidson FLHRS Road King Custom 2006 owners, independent repair shops, and DIY enthusiasts seeking professional-level repair information.
Competitive Analysis
Competitor Manuals:
This is an actual genuine factory manual, not a third-party publication, ensuring accuracy and completeness.
Key Features
Authenticity:
Official full factory service repair manual, mirroring the information used by factory-trained technicians.
Usability:
Easy to use with searchable functions, printable pages, numbered instructions, and clear illustrations to guide users through procedures.
Value Proposition
Cost Savings:
Enables owners to perform their own servicing, potentially saving $50-$60 per hour in shop labor costs.
📋 Manual Details
Coverage Areas
Main Coverage:
Comprehensive service and repair for Harley-Davidson FLHRS Road King Custom 2006
Specific Topics:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified, but implied to be extensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine diagnostics, repair, overhaul, and tuning procedures for the Twin Cam 88 engine platform used in the FLHRS.
Fuel System:
Detailed coverage of fuel delivery, injection systems (likely Delphi EFI for 2006), fuel pump, injectors, fuel filter, and related components.
Electrical System:
In-depth troubleshooting, component testing, and repair of all electrical systems, including ignition, lighting, charging, starting, and accessory circuits.
Chassis:
Comprehensive information on chassis components, including frame, suspension, steering, wheels, tires, and brakes.
Transmission Drivetrain:
Service and repair procedures for the transmission, clutch, final drive, and related components.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and general upkeep procedures.
Diagnostics:
Advanced diagnostic techniques for engine fault symptoms, electrical issues, and other performance problems, including common fixes and troubleshooting guides.
Repair:
Step-by-step repair instructions for all major and minor components, including engine rebuild, transmission overhaul, brake servicing, and electrical system repairs.
Wiring Diagrams:
Detailed and accurate wiring diagrams for tracing and verifying all electrical circuits, essential for diagnosing electrical faults.
Technical Depth
Depth:
Factory-level detail, covering everything from basic maintenance to complete overhaul and rebuilding, suitable for both novice and experienced technicians.
Special Techniques:
Includes 'secret techniques' used by top mechanics for testing suspected parts and diagnosing issues.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Fully printable, allowing users to print specific pages, chapters, or the entire manual without restriction.
Binding Type
Binding:
N/A (Digital Download - Printable)
Paper Type
Paper:
N/A (Digital Download - Printable)
Requirements
Software:
Adobe PDF Reader required for viewing.
Delivery
Method:
Instant download link provided on the checkout page after payment.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Air-Cooled, Pushrod OHV
Engine Family:
Twin Cam 88 (likely TC88B with counterbalancers)
Displacement:
1450 cc (88 cubic inches)
Performance
Horsepower:
Approximately 65-70 HP (actual figures can vary based on specific configuration and tuning, manual will provide exact specifications)
Torque:
Approximately 78-85 ft-lbs (actual figures can vary, manual will provide exact specifications)
Fuel System
Fuel Injection:
Likely Electronic Fuel Injection (EFI) - Delphi System for 2006 model year
Engine Management
ECU Type:
Specifics on ECU operation and troubleshooting covered in the manual.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, helical gear
Optional
Optional Transmissions:
N/A (Only one standard transmission for this model)
Features
Clutch Type:
Wet, multi-plate, diaphragm spring
Transmission Fluid:
Manual will specify correct Harley-Davidson transmission fluid type and capacity.
📐 Dimensions
Exterior
Wheelbase:
Approximately 63.5 inches (manual will confirm)
Length:
Approximately 93.7 inches (manual will confirm)
Weights
Dry Weight:
Approximately 726 lbs (manual will confirm)
Gross Vehicle Weight Rating:
Manual will specify GVWR.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety ratings not applicable in the same way as cars; focus is on mechanical integrity and operational safety.)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Manual will detail caliper, rotor, and brake fluid specifications.
Passive Features
Lighting:
Headlight, tail light, brake lights, turn signals. Manual details electrical service for these components.
💡 Technology Features
Infotainment
Audio System:
Likely equipped with an AM/FM radio and possibly a CD player, with speakers integrated into the fairing. Manual covers electrical service for these.
Driver Assistance
Cruise Control:
This model typically featured electronic cruise control. The manual will cover its operation and troubleshooting.
Connectivity
Diagnostics Port:
The manual will guide users through accessing diagnostic data via the vehicle's diagnostic port (e.g., J1850).
Engine Management Systems
Efi System:
Detailed explanation of the Electronic Fuel Injection system, including sensor functions, actuator control, and idle speed control.
🔧 Maintenance
Service Intervals
First Service:
Manual will specify the initial break-in service interval (e.g., 1000 miles or 1 month).
Routine Maintenance:
The manual will provide detailed recommended service intervals for oil changes, filter replacements, primary drive maintenance, transmission service, and brake checks.
Fluid Specifications
Engine Oil:
Manual will specify Harley-Davidson approved engine oil viscosity (e.g., 20W50) and capacity. Likely Harley-Davidson Syn3 or equivalent.
Primary Chain Case Oil:
Manual will specify the correct type and capacity of primary lubricant (e.g., Harley-Davidson Primary Chaincase Lubricant or Formula+).
Transmission Oil:
Manual will specify the correct type and capacity of transmission lubricant (often the same as primary fluid).
Brake Fluid:
Manual will specify DOT fluid type (e.g., DOT 4) for hydraulic brake systems.
Known Issues
Common Wear Items:
Manual will provide guidance on inspection and replacement of common wear items such as brake pads, tires, drive belt, and clutch components.
Troubleshooting Common Problems:
Covers diagnosis of typical issues encountered by owners, such as starting problems, charging system issues, or fuel delivery inconsistencies.
📚 Vehicle History
Brand Heritage
Brand:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903.
Model Evolution
Road King Line:
The Road King line has been a cornerstone of Harley-Davidson's touring lineup, evolving from classic styling to modern comfort and performance. The 'Custom' variant typically features more refined styling elements like a lower profile and custom paint schemes.
Production
Model Year Introduction:
The FLHRS Road King Custom was introduced to offer a more stylish, custom-oriented touring package. The 2006 model represents a specific iteration of this popular platform.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
While specific awards for the 2006 FLHRS might not be readily available in a simple list, the Road King line consistently received accolades for its comfort, touring capability, and classic styling in contemporary motorcycle reviews.
Certifications
Manual Quality:
Factory certified documentation, ensuring adherence to Harley-Davidson's own technical standards.
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