🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLHT Electra Glide Standard

Model Code:

FLHT

Year:

2004

Generation Designation:

Second Generation Touring Platform (Dyna/Touring from 1999, sharing powertrain architectures)

👋 Introduction

Market Segment:

Full-size touring motorcycle

Target Audience:

Long-distance riders, touring enthusiasts, riders seeking comfort and cargo capacity.

Key Competitors 2004:

Honda Gold Wing, Indian Chief, Victory Vision Tour.

Standard Features:

Batwing fairing, large saddlebags, comfortable seating for two, 1450cc V-twin engine, air-cooled, cruise control (often standard on Standard trim), audio system provisions.

Design Philosophy:

Emphasis on rider comfort, cargo capacity, and long-distance capability, embodying the classic Harley-Davidson touring experience.

📋 Manual Details

Manual Type:

Workshop Service Manual

Page Count:

1353 pages

Language:

English

Format:

PDF (Digital Download)

Delivery Method:

Instant Download

📖 Manual Coverage

Engine Mechanical:

V-Twin engine overhauls, cylinder head service, piston and ring replacement, crankshaft and connecting rod servicing, valve train adjustments, primary drive inspection and repair.

Fuel System:

Carburetor (Keihin CV 40), fuel injection system (EFI), fuel pump, fuel lines, fuel tank service and removal.

Ignition System:

Ignition module, spark plugs, ignition coils, wiring, troubleshooting.

Transmission And Drivetrain:

5-speed Cruise Drive transmission overhaul, clutch service, primary drive chain adjustment, final drive belt inspection and replacement, wheel bearing maintenance.

Electrical System:

Battery, charging system (alternator, regulator), starter motor, lighting (headlight, taillight, turn signals), instrument panel, horn, wiring diagrams for all circuits, diagnostics.

Brakes:

Front and rear brake system service, hydraulic lines, brake calipers, master cylinders, brake pad replacement, brake fluid specifications and bleeding procedures.

Suspension:

Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, swingarm and pivot bearing service.

Chassis And Frame:

Frame inspection, steering head bearing service, jiffy stand service.

Bodywork And Trim:

Fairing removal and installation, saddlebag service, fuel tank mounting, seat service, fender mounting.

Diagnostics And Troubleshooting:

Systematic troubleshooting charts, diagnostic trouble codes (DTCs) for EFI models, common problem identification and solutions.

Preventive Maintenance:

Scheduled maintenance tasks, oil and filter change intervals, spark plug replacement, air filter cleaning/replacement, brake fluid flush, tire pressure checks.

Repair Procedures:

Step-by-step repair instructions for all major vehicle systems, including engine disassembly/reassembly, transmission rebuilds, brake caliper overhauls, fork seal replacement.

Adjustment Procedures:

Carburetor adjustment, clutch cable adjustment, primary chain adjustment, throttle cable adjustment, valve lash adjustments.

Disassembly And Assembly:

Detailed instructions for removing and reinstalling components and sub-assemblies for repair and maintenance.

Wiring Diagrams:

Comprehensive electrical schematic diagrams for all vehicle circuits, aiding in electrical troubleshooting and repairs.

Depth Of Information:

Comprehensive coverage suitable for professional technicians and experienced DIY mechanics. Includes detailed specifications, torque values, diagnostic procedures, and complete overhaul instructions.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text within the PDF document

Resolution:

High-resolution, clear reproductions of original factory documentation.

Readability:

Optimized for digital viewing and printing, with legible text and diagrams.

Binding:

N/A (Digital Product)

Paper Quality:

N/A (Digital Product)

⚙️ Engine Specifications

Engine Type:

Air-cooled, V-twin

Displacement:

1450 cc (88 cubic inches)

Bore X Stroke:

95.25 mm x 101.6 mm (3.75 in x 4.00 in)

Compression Ratio:

8.8:1

Engine Family:

Twin Cam 88

Horsepower Estimated:

Approximately 65-70 hp (at crankshaft, estimated)

Torque Estimated:

Approximately 78-85 ft-lbs (at crankshaft, estimated)

Fuel Delivery:

Keihin CV 40mm Carburetor or Electronic Fuel Injection (EFI) depending on specific sub-model or market.

Fuel Capacity:

6.0 US gallons (22.7 L)

Oil System:

Dry-sump lubrication with integrated oil tank.

🔧 Transmission

Transmission Type:

5-speed Manual Transmission

Primary Drive:

Double-row chain, hydraulic tensioner.

Final Drive:

Belt drive.

Gear Ratios:

1st: 9.59, 2nd: 6.65, 3rd: 4.94, 4th: 3.79, 5th: 3.15 (Typical ratios, may vary slightly by year/model).

Clutch Type:

Multi-plate, wet clutch.

📐 Dimensions

Length:

99.0 in (2515 mm)

Width:

38.0 in (965 mm)

Height:

53.8 in (1366 mm)

Wheelbase:

63.5 in (1613 mm)

Ground Clearance:

5.1 in (130 mm)

Dry Weight:

720 lbs (327 kg) (approximate)

Gross Vehicle Weight Rating:

1260 lbs (572 kg)

Saddlebag Capacity:

Approximately 2.3 cubic feet total (1.15 cu ft each side).

🛡️ Safety Features

Crash Test Ratings:

Motorcycles are not typically subjected to automotive-style crash tests. Safety is primarily based on design and rider control.

Braking System:

Dual front disc brakes, single rear disc brake. ABS was not standard or commonly available on this model in 2004.

Lighting:

Halogen headlight, LED taillight, clear lens front turn signals, rear brake lights.

Chassis Stability:

Stable touring frame geometry designed for highway stability.

💡 Technology Features

Audio System:

Optional factory or aftermarket radio/audio systems were available. Fairing speaker provisions and wiring harnesses are typical. Early systems were often analog AM/FM.

Cruise Control:

Often standard on the FLHT Standard model for 2004, providing highway comfort.

Diagnostic Ports:

Diagnostic connectors for accessing engine control module (ECM) data and fault codes (on EFI models).

🔧 Maintenance

Engine Oil Change:

Every 2,500 miles or 4 months, whichever comes first.

Primary Chain Case Oil Change:

Every 5,000 miles or 8 months.

Transmission Oil Change:

Every 10,000 miles or 12 months.

Spark Plug Replacement:

Every 10,000 miles (refer to manual for specific plug type).

Brake Fluid Flush:

Every 12,000 miles or 12 months.

Engine Oil Type:

Harley-Davidson SAE 20W50 (or equivalent synthetic).

Engine Oil Capacity:

3.0 US quarts (2.8 L) with filter change.

Primary Chain Case Oil Type:

Harley-Davidson Primary Chain Case Lubricant (or equivalent specific formula).

Primary Chain Case Oil Capacity:

32 US fluid ounces (0.95 L).

Transmission Oil Type:

Harley-Davidson Formula +, or SAE 80W-90 gear oil.

Transmission Oil Capacity:

22-24 US fluid ounces (0.65-0.71 L).

Brake Fluid Type:

DOT 4, DOT 5.1 (Harley-Davidson specifies DOT 5.1 for this model).

Common Wear Items:

Clutch plates, primary chain tensioner (hydraulic tensioner can fail), wheel bearings, battery, fork seals.

Engine Related:

Potential oil leaks from engine seals, lifter block leaks. Overheating can occur in stop-and-go traffic. Cam chain tensioners (earlier versions before hydraulic were known to wear).

Electrical Related:

Regulator/rectifier failure (prone to overheating), stator issues, battery charging problems.

Transmission Related:

False neutrals can occur, especially between 4th and 5th gear. Clutch drag can be an issue if not properly adjusted or maintained.

📚 Vehicle History

Brand History:

Harley-Davidson Motor Company, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and touring motorcycles.

Electra Glide History:

The Electra Glide lineage dates back to the 1960s, evolving into the premier Harley-Davidson touring platform. The FLHT Standard represents a core, no-frills touring model.

Twin Cam 88 Introduction:

The Twin Cam 88 engine, introduced in 1999 for Touring and Dyna models, marked a significant update from the Evolution engine, offering increased displacement and improved performance.

Manufacturing Location:

York, Pennsylvania, and Milwaukee, Wisconsin, USA (primary assembly locations).

Production Years Flht Platform:

Continuous production since the late 1970s, with significant updates in 1999 (Twin Cam 88) and later.

🏆 Awards & Recognition

Model Recognition:

Consistently ranked as a top touring motorcycle, recognized for its comfort, reliability, and iconic styling. While specific 'awards' are rare for individual model years, the Electra Glide platform has a legacy of positive reviews and owner loyalty.

Owner Satisfaction:

High owner satisfaction generally due to its touring capabilities and the Harley-Davidson brand experience. Maintenance and repair costs are a consideration for owners.