This manual covers the 2004 FLHTCI Electra Glide Classic EFI, a full-size touring motorcycle renowned for its iconic styling and long-distance comfort. Powered by an air-cooled, Twin Cam 88 V-Twin engine displacing 1450cc, this model features Electronic Sequential Port Fuel Injection (ESPFI) for efficient power delivery. The Electra Glide series has a rich heritage, with the FLHTCI representing a refined iteration of commitment to quality engineering and rider experience, offering a substantial riding platform designed for both solo journeys and two-up touring. Its robust construction and classic V-twin performance make it a distinguished choice for riders seeking a reliable and enjoyable touring experience.
This comprehensive Service Repair Manual provides factory-level detail for maintaining, diagnosing, and repairing the 2004 FLHTCI Electra Glide Classic EFI. It encompasses a wide range of topics, including general information, scheduled maintenance, chassis components, fuel and cooling systems, engine, clutch, lubrication, transmission, final drive, brakes, suspension, steering, frame, and the complete electrical system with detailed wiring diagrams. The manual includes step-by-step repair procedures, troubleshooting guides, component testing, and part identification, making it an indispensable resource for owners and professional technicians alike, facilitating efficient upkeep and ensuring the longevity of the motorcycle.
Model:
FLHTCI Electra Glide Classic EFI
Body Style:
Full-size touring motorcycle
Market Position:
Targeted at owners and independent repair shops seeking genuine, factory-level repair and maintenance information for the 2004 Harley-Davidson FLHTCI Electra Glide Classic EFI.
Competitive Analysis:
Distinguishes itself as an 'Actual Genuine Repair Service Factory Manual' from third-party alternatives, emphasizing its authenticity and comprehensive nature. Offers significant cost savings compared to dealership labor rates.
Key Features:
Complete factory coverage, step-by-step instructions, detailed illustrations, troubleshooting guide, printable format, digital delivery, potential for significant cost savings on repairs.
Coverage Areas:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams, Troubleshooting
Page Count:
Hundreds of pages (Exact count not specified in product info)
Manual Type:
Factory Service Repair Manual (FSM)
Delivery Method:
Digital Download
Systems Covered:
Engine, Fuel Injection System, Ignition System, Lubrication System, Cooling System, Transmission, Clutch, Drive Train, Brakes (Front & Rear), Suspension (Front & Rear), Steering, Frame, Electrical System, Lighting, Instruments, Wiring Diagrams
Procedures Included:
Scheduled maintenance, diagnostics, step-by-step repair procedures, troubleshooting, component testing, engine tuning, electrical system tracing, rebuild procedures, part identification, wiring diagram analysis
Technical Depth:
Comprehensive, factory-level detail covering all aspects of maintenance, repair, and diagnostics. Includes advanced troubleshooting techniques and detailed illustrations for technicians and skilled owners.
Print Quality:
High resolution, fully printable (individual pages or entire manual)
Searchability:
Searchable text functionality
Compatibility:
Compatible with Windows and Mac operating systems via Adobe PDF Reader
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Type:
Air-cooled, Twin Cam 88 V-Twin
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.9:1 (Typical)
Horsepower:
Approximately 67 HP @ 5200 RPM (Estimate, specific rating may vary)
Torque:
Approximately 86 ft-lbs @ 3200 RPM (Estimate, specific rating may vary)
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Cooling Method:
Air-cooled
Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 (or equivalent SAE 20W-50 motorcycle oil meeting Harley-Davidson specifications)
Oil Capacity:
Approximately 4 quarts (3.8 L) with filter change
Transmission Type:
5-speed constant mesh
Gear Ratios:
1st: 9.315, 2nd: 6.420, 3rd: 4.772, 4th: 3.870, 5th: 3.278 (Typical ratios, may vary slightly)
Clutch Type:
Wet, multi-plate, diaphragm spring
Transmission Fluid Type:
Harley-Davidson Formula + (or equivalent SAE 85W-140 gear oil meeting Harley-Davidson specifications)
Final Drive Type:
Belt drive
Length:
Approximately 100.0 in. (2530 mm)
Wheelbase:
Approximately 63.5 in. (1613 mm)
Dry Weight:
Approximately 769 lbs (349 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 1260 lbs (572 kg)
Active Features:
Full-coverage fairing for rider protection, large windshield, dual disc front brakes, single disc rear brake, powerful headlight, integrated turn signals.
Passive Features:
Sturdy steel frame construction, substantial mass contributing to stability, rider floorboards for foot support.
Infotainment System:
Features a factory-installed audio system with AM/FM radio and CB/Intercom functionality. The manual covers troubleshooting and maintenance of this electrical system.
Connectivity:
Limited by 2004 standards; primarily focused on the motorcycle's internal electrical systems rather than external device connectivity.
Driver Assistance:
No electronic driver assistance features commonly found in modern vehicles. Focus is on mechanical and electrical systems.
First Service Interval:
1,000 miles (1,600 km) or 6 months, whichever comes first. Includes oil change, filter replacement, primary chain tensioner check, and general inspection.
Subsequent Service Interval:
Every 5,000 miles (8,000 km) or 12 months for routine maintenance, including oil changes, spark plug replacement, and inspections. More in-depth service may be required at specific intervals as outlined in the full manual.
Engine Oil Specification:
Harley-Davidson Genuine V-Twin 20W-50 or equivalent SAE 20W-50 motorcycle oil meeting Harley-Davidson specifications.
Transmission Fluid Specification:
Harley-Davidson Formula + or equivalent SAE 85W-140 gear oil meeting Harley-Davidson specifications.
Primary Drive Fluid Specification:
Harley-Davidson Formula + or equivalent SAE 85W-140 gear oil meeting Harley-Davidson specifications.
Brake Fluid Specification:
DOT 4 brake fluid
Common Issues:
Potential for primary chain tensioner wear (especially early Twin Cam models), starter clutch issues, and exhaust leaks. The manual will detail inspection and repair procedures for these and other common concerns.
Brand Heritage:
Harley-Davidson boasts a rich heritage in motorcycle manufacturing, founded in 1903. Known for its iconic V-twin engines, touring capabilities, and strong rider community.
Model Evolution:
The Electra Glide series has been a cornerstone of Harley-Davidson's touring lineup for decades, evolving from early shovelhead and evolution engine models to the Twin Cam era, with the FLHTCI representing a modern iteration with electronic fuel injection.
Production Period:
The FLHTCI model was part of the Harley-Davidson lineup for several years, with the 2004 model representing a significant year for the Twin Cam 88 platform.
Recognitions:
The Electra Glide series is a perennial favorite in touring motorcycle categories and is consistently recognized for its comfort, touring capability, and iconic styling. Specific awards for the 2004 model are not detailed in the product information but it represents a highly regarded model in its segment.
