Harley FLHTCSE Screamin Eagle Electra Glide 2004 Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCSE Screamin' Eagle Electra Glide Year: 2004 Generation Platform: V-Twin Touring Platform Codes Vin Prefix: 1HD1 👋 Introduction Market Position Positioning: The FLHTCSE...

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Art.-Nr: 484417

Stichworte: 2004 FLHTCSE Screamin Eagle Electra Glide Harley Davidson Misc Motorcycle Motorcycles

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Beschreibung

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTCSE Screamin' Eagle Electra Glide

Year:

Generation

Platform:

V-Twin Touring Platform

Codes

Vin Prefix:

👋 Introduction

Market Position

Positioning:

The FLHTCSE Screamin' Eagle Electra Glide represented Harley-Davidson's premium touring offering for 2004, targeting riders seeking high performance and exclusive features in a classic cruiser package.

Competitive Analysis

Competitors:

Competed with other top-tier touring motorcycles from brands like Honda (Gold Wing), BMW (R series touring), and Indian Motorcycles, emphasizing its V-twin character and Screamin' Eagle performance upgrade.

Key Features

Performance Enhancements:

Distinguished by its Screamin' Eagle 103 cubic inch (1690cc) engine, upgraded exhaust, custom paint, and premium touring amenities.

Touring Capability:

Designed for long-distance riding with a comfortable riding position, large fairing for wind protection, ample storage in saddlebags and tour-pak, and robust suspension.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full service, repair, and maintenance for Harley-Davidson FLHTCSE Screamin' Eagle Electra Glide

Secondary Coverage:

Troubleshooting, diagnostics, wiring diagrams, specifications

Page Count

Estimated Pages:

500-700 (typical for comprehensive service manuals)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of the Screamin' Eagle 103ci V-Twin engine, including disassembly, assembly, tuning, and component diagnostics.

Transmission:

Service and repair procedures for the Cruise Drive 6-speed transmission, clutch assembly, and primary drive.

Fuel System:

Injection system (EFI), fuel pump, fuel filter, fuel tank, and lines.

Electrical System:

Comprehensive wiring diagrams, ignition system, charging system (stator, regulator/rectifier), lighting, starting system, and battery.

Suspension:

Front fork (showa or similar), rear shock absorbers, service, adjustments, and fluid changes.

Brakes:

Front and rear brake system maintenance, caliper overhaul, hydraulic lines, master cylinders, and bleeding procedures.

Chassis Frame:

Frame, swingarm, steering head bearings, and alignment.

Bodywork Trim:

Fairing removal and installation, saddlebags, tour-pak (if applicable), fenders, and cosmetic components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication, tire pressure checks, brake pad inspection, and belt tension adjustments.

Troubleshooting:

Diagnostic charts and procedures for common and uncommon issues across all vehicle systems.

Engine Rebuild:

Complete engine teardown, component inspection, clearance specifications, and reassembly procedures.

Electrical Diagnostics:

Step-by-step troubleshooting for electrical faults using wiring diagrams and multimeter readings.

Brake Service:

Brake pad replacement, caliper servicing, rotor inspection, and bleeding procedures.

Suspension Tuning:

Adjustments for front and rear suspension, fork oil replacement, and shock absorber service.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers detailed specifications, torque values, and diagnostic procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for quick information retrieval.

Printability:

Printable pages for physical reference.

Print Quality

Resolution:

High resolution for clear text and diagrams.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin, pushrod actuated, OHV

Displacement:

103 cubic inches (1690cc)

Bore X Stroke:

3.937 in x 4.25 in (100 mm x 108 mm)

Compression Ratio:

9.2:1 (typical for Screamin' Eagle 103)

Performance

Horsepower:

Estimated 80-85 HP (stock SE 103ci for 2004)

Torque:

Estimated 95-100 ft-lbs @ 3000 RPM (stock SE 103ci for 2004)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded Premium Gasoline

Carburetion

Carburetor Type:

N/A (Fuel Injected)

🔧 Transmission

Standard

Transmission Type:

Cruise Drive 6-speed constant mesh

Features

Clutch Type:

Multi-plate, wet clutch

Final Drive:

Carbon fiber belt drive

📐 Dimensions

Exterior

Length:

92.5 in (2350 mm)

Width:

37.6 in (955 mm)

Height:

53.5 in (1360 mm)

Wheelbase:

63.2 in (1605 mm)

Weights

Dry Weight:

820 lbs (372 kg)

Gross Vehicle Weight Rating Gvwr:

1260 lbs (572 kg)

Cargo

Saddlebag Capacity:

2.2 cu ft per bag (approx.)

Tour Pak Capacity:

Available option, typically adds significant storage

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycles are not subject to the same crash testing as cars)

Active Features

Braking System:

Integrated, power-assisted hydraulic disc brakes, front and rear.

Passive Features

Lighting:

Halogen headlight, auxiliary passing lamps, front and rear turn signals, brake light.

Ride Stability:

Low center of gravity, stable chassis design for touring comfort and stability.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM/WB stereo with cassette player and CB/Intercom (standard on CSE).

Speakers:

Fairing-mounted and rear passenger speakers.

Driver Assistance

Cruise Control:

Electronic cruise control.

Lighting System:

Halogen headlight and auxiliary passing lamps for enhanced visibility.

Connectivity

Diagnostic Ports:

Includes diagnostic connectors for engine diagnostics and tuning via Harley-Davidson diagnostic tools.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or annually, whichever comes first.

Primary Chain Case Oil Change:

Every 10,000 miles (16,000 km) or annually.

Transmission Oil Change:

Every 10,000 miles (16,000 km) or annually.

Air Filter Inspection:

Inspect at every 5,000 miles (8,000 km) service, replace as needed.

Spark Plug Replacement:

Every 10,000 miles (16,000 km)

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 (20W-50 Synthetic) or equivalent API CI-4 rated motorcycle oil.

Primary Chain Case Oil:

Harley-Davidson Primary Chain Lubricant or SAE 50 motorcycle oil.

Transmission Oil Type:

Harley-Davidson Formula + or SAE 85W-140 Gear Oil.

Brake Fluid Type:

DOT 4 Synthetic Brake Fluid

Fork Oil Type:

Harley-Davidson 10W fork oil or equivalent.

Known Issues

Common Wear Items:

Clutch plates, brake pads, wheel bearings, steering head bearings, drive belt.

Electrical Gremlins:

While generally robust, older wiring harnesses and connectors can sometimes develop issues, requiring inspection and dielectric grease application.

Engine Performance Tuning:

Due to the Screamin' Eagle nature, proper tuning and maintenance are crucial to extract maximum performance and longevity from the 103ci engine.

Technical Specifications

Battery Type:

12V, 30-32Ah, 320-340 CCA (Cold Cranking Amps)

Tire Size Front:

130/70R18

Tire Size Rear:

150/70R17

Wheel Bolt Pattern:

N/A (Cast aluminum wheels, specific axle diameter)

Ignition Timing:

Electronically controlled, managed by the Engine Control Module (ECM).

Valve Lash Specifications:

Exhaust: 0.004-0.006 inches (0.10-0.15 mm), Intake: 0.002-0.004 inches (0.05-0.10 mm) (when engine is cold)

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, founded in 1903, has a long-standing heritage of building V-twin motorcycles known for their distinctive sound, build quality, and rider lifestyle.

Model Evolution

Electra Glide Lineage:

The Electra Glide has been a flagship touring model for Harley-Davidson since the 1960s, evolving from its 'King of the Highway' status to incorporate modern technology and comfort features.

Screamin Eagle Program:

The Screamin' Eagle (SE) designation signifies factory-performance enhanced models, offering larger displacements and upgraded components over standard models.

Production

Production Period:

The FLHTCSE Screamin' Eagle Electra Glide was a limited production model for the 2004 model year.

Manufacturing Location:

York, Pennsylvania, USA

🏆 Awards & Recognition

Recognitions

Prestigious Editions:

The Screamin' Eagle models are inherently recognized as premium, performance-oriented variants within the Harley-Davidson lineup.

Ratings

Industry Reviews:

Generally received positive reviews for its powerful engine, comfortable ride, and premium features, positioning it as a top-tier luxury touring motorcycle.