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Harley Davidson FLHTCSE2 Screamin Eagle Electra Glide Motorcycle 2005 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCSE2 Screamin' Eagle Electra Glide Year: 2005 Codes Model Code: FLHTCSE2 Engine Family: Screamin' Eagle V-Twin 👋 Introduction Market Position Segment: Premium Grand...
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Harley Davidson FLHTCSE2 Screamin Eagle Electra Glide Motorcycle 2005 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCSE2 Screamin' Eagle Electra Glide
Year:
2005
Codes
Model Code:
FLHTCSE2
Engine Family:
Screamin' Eagle V-Twin
👋 Introduction
Market Position
Segment:
Premium Grand American Touring Motorcycle
Target Audience:
Enthusiasts and owners seeking detailed maintenance and repair information for a high-performance, limited-production touring motorcycle.
Competitive Analysis
Era Competitors:
Limited direct competitors in its specific performance and luxury touring niche within the cruiser segment. Analogous to other top-tier touring bikes from brands like Honda (Gold Wing), BMW (K series tourers), and potentially some high-end Victory models, though with distinct Harley-Davidson character.
Key Features
Features Model:
Screamin' Eagle performance enhancements, exclusive styling, premium touring comfort, large V-twin engine, advanced EFI.
Manual Value Proposition:
Provides factory-level accuracy for servicing a limited-edition, high-performance motorcycle, crucial for maintaining its value and optimal operation.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service, repair, and workshop procedures.
Page Count
Page Count:
Estimated 700+ pages (typical for a comprehensive factory service manual).
Manual Type
Manual Type:
Service Manual / Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, clutch, final drive, fuel system, ignition system.
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, brakes (front and rear).
Electrical:
Battery, charging system, starting system, lighting, instruments, switches, wiring diagrams, EFI system.
Bodywork:
Fairing, saddlebags, tour-pak, seat, fuel tank, fenders, trim.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes, filter replacements, battery checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Repair:
Step-by-step disassembly and reassembly of all major components, torque specifications, special tool requirements.
Diagnostics:
EFI system diagnostics, diagnostic trouble codes (DTCs), sensor testing.
Technical Depth
Depth:
Comprehensive, covering from basic adjustments to full engine and transmission rebuilds. Includes detailed electrical schematics and diagnostic information.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (typical for high-quality PDF manuals).
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-Twin, Pushrod-actuated, 4 valves per cylinder (2 per head)
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.937 in. x 4.252 in. (100 mm x 108 mm)
Compression Ratio:
9.2:1 (Typical for Twin Cam 103)
Engine Code:
TC88B variant (specific to Screamin' Eagle upgrades)
Performance
Horsepower:
Estimated 80-90 HP (stock Screamin' Eagle tune, subject to specific factory tuning)
Torque:
Estimated 95-105 ft-lbs (stock Screamin' Eagle tune, subject to specific factory tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) - Delphi-based system
Fuel Type:
Unleaded Gasoline, minimum 91 Octane (95 RON)
Oil System
Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change (refer to manual for exact spec)
Oil Type Recommendation:
Harley-Davidson SYN3 (Synthetic) or equivalent premium V-Twin motorcycle oil, SAE 20W-50 (check manual for specific ambient temperature ranges).
🔧 Transmission
Standard
Type:
5-speed constant mesh
Gear Ratios:
1st: 9.593, 2nd: 6.714, 3rd: 4.756, 4th: 3.750, 5th: 3.157 (typical for 5-speed HD trans, confirm in manual)
Features
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Final Drive:
Belt Drive, 25mm wide
Fluid Type
Transmission Fluid:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant or equivalent V-Twin specific lubricant.
Fluid Capacity
Transmission Oil Capacity:
Approx. 24 US fl oz (710 ml) (confirm in manual)
📐 Dimensions
Exterior
Length:
Approx. 103.5 in. (2629 mm)
Width:
Approx. 38.0 in. (965 mm) (handlebar width)
Height:
Approx. 53.2 in. (1351 mm) (overall)
Wheelbase:
Approx. 63.5 in. (1613 mm)
Weights
Dry Weight:
Approx. 800 lbs (363 kg)
Gross Vehicle Weight Rating:
Approx. 1260 lbs (572 kg)
Cargo
Saddlebag Capacity:
Integral hard-shell saddlebags (volume typically around 2.2 cu ft combined)
Tour Pak Capacity:
Optional, integrated with luggage rack (volume variable).
🛡️ Safety Features
Ratings
Safety Certification:
Meets or exceeds all applicable US DOT and EPA regulations for motorcycles.
Active Features
Braking System:
Full front and rear disc brakes, dual 32mm piston front calipers, dual 32mm piston rear caliper. Steel-braided brake lines.
Lighting:
Halogen headlamp, integrated front and rear turn signals, tail/brake light, auxiliary passing lamps.
Passive Features
Frame Construction:
Steel, double-cradle frame.
Suspension Features:
Adjustable air-assisted rear suspension for load carrying and ride height adjustment.
💡 Technology Features
Infotainment
Audio System:
Factory integrated AM/FM stereo with cassette player and CB/intercom system. Likely 4-speaker setup.
Display:
Analog gauges (speedometer, tachometer, fuel, voltage, oil pressure) with digital odometer and trip meter.
Driver Assistance
Cruise Control:
Electronic Cruise Control standard on FLHTCSE2.
Connectivity
Connectivity Features:
CB Radio and Intercom system for rider-passenger communication.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 1 month (whichever comes first): Oil change, primary chaincase inspection, check tire pressure, check all fasteners, inspect brake pads and fluid.
Subsequent Service:
Every 5,000 miles (8,000 km) or 6 months: Oil change, primary chaincase inspection/adjustment, brake system inspection, drive belt inspection, check and adjust air suspension.
Major Overhaul Intervals:
Spark plug replacement every 10,000-15,000 miles. Engine top-end inspection based on performance and mileage (refer to manual for specific recommendations).
Fluid Specifications
Engine Oil Spec:
SAE 20W-50 API CI-4 or better synthetic motorcycle oil.
Primary Chaincase Oil Spec:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant or equivalent.
Transmission Oil Spec:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant or equivalent.
Brake Fluid Spec:
DOT 4 (refer to manual for specific type and color)
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch wear, primary chain tensioner wear (early models), battery terminal corrosion, wheel bearings.
Engine Performance:
Potential for oil leaks from rocker boxes or crankcase seals. Overheating in heavy traffic (typical for air-cooled V-twins). Screamin' Eagle components may require more frequent monitoring.
Electrical System:
Corrosion on connectors, regulator/stator issues (less common on Twin Cam 88B/103 but possible), ignition module issues.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, established 1903, iconic American motorcycle manufacturer with a rich history in V-twin engines and touring motorcycles.
Model Evolution
Electra Glide Lineage:
The Electra Glide is the foundational model for Harley-Davidson's touring line, evolving significantly since its introduction. The FLHTCSE2 represents a high-performance, limited-production variant of the early Twin Cam era.
Screamin Eagle Significance:
The 'Screamin' Eagle' designation signifies a factory-tuned, high-performance version, often featuring larger displacement engines, performance camshafts, upgraded exhausts, and custom styling elements.
Production
Production Era:
2005 Model Year (Limited Production Run)
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Not typically recognized with specific annual awards as a variant, but the Electra Glide platform has consistently been a benchmark in the touring segment. Screamin' Eagle models are appreciated for their exclusivity and performance by enthusiasts.
Ratings
Owner Satisfaction:
High owner satisfaction for touring capability and performance, though maintenance costs can be a factor.
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