Harley Davidson FLHTCU TC Electra Glide Ultra Classic Twin Cooled Motorcycle 2016 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCU TC Electra Glide Ultra Classic Twin Cooled Year: 2016 Product Type: Factory Service Repair Workshop Manual Product Format: Downloadable 👋 Introduction Market...

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Stichworte: 2016 FLHTCU TC Electra Glide Ultra Classic Twin Cooled Harley Davidson Misc Motorcycle Motorcycles

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🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTCU TC Electra Glide Ultra Classic Twin Cooled

Year:

Product Type:

Factory Service Repair Workshop Manual

Product Format:

Downloadable

👋 Introduction

Market Position

Segment:

Full-dress touring motorcycle.

Target Audience:

Long-distance riders seeking comfort, amenities, and a premium touring experience.

Competitive Analysis

Key Competitors:

Indian Roadmaster, Honda Gold Wing.

Key Features

Vehicle Features:

Twin-cooled engine, premium audio, integrated navigation, ample luggage capacity, rider comfort features, advanced electronics.

Manual Value Proposition

Usefulness For Owners:

Empowers owners to perform maintenance and repairs, saving time and money while ensuring proper vehicle care.

Usefulness For Technicians:

Provides essential factory-level data for professional servicing and diagnostics.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full repair and service for the 2016 Harley-Davidson FLHTCU TC Electra Glide Ultra Classic Twin Cooled Motorcycle

Page Count

Estimated Page Count:

High (typically 800+ pages for a comprehensive H-D service manual)

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Service:

Complete engine teardown, assembly, diagnostics, and repair for the Twin-Cooled Milwaukee-Eight powertrain.

Fuel System:

Fuel injection system diagnostics, component testing, and servicing (throttle body, injectors, sensors).

Ignition System:

Ignition module, spark plugs, coils, and timing system diagnosis and repair.

Transmission Clutch:

Six-speed Cruise Drive transmission service, clutch assembly, and drive belt maintenance.

Electrical System:

Comprehensive wiring diagrams, charging system, starting system, lighting, and accessory circuits.

Braking System:

Front and rear brake system service, hydraulic components, ABS integration, and bleeding procedures.

Suspension Steering:

Front fork service (including hydraulic adjustments for Twin-Cooled models), rear shock absorber maintenance, and steering head bearing service.

Chassis Frame:

Frame inspection, front and rear fender removal/installation, and chassis component servicing.

Bodywork Fairings:

Fairing removal and installation, tour-pak servicing, saddlebag maintenance, and cosmetic component repair.

Diagnostics Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues, including fault code interpretation.

Procedures Included

Preventative Maintenance:

Detailed schedules and procedures for oil changes, filter replacements, chain/belt adjustment, and fluid checks.

Component Overhaul:

Complete instructions for engine, transmission, and primary drive rebuilds.

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams and diagnostic tools.

Wheel Tire Service:

Wheel bearing replacement, tire mounting/balancing, and brake pad replacement.

Suspension Tuning:

Adjustments and servicing for front and rear suspension components.

Safety Systems:

Diagnosis and repair of ABS and other safety-related systems.

Calibration Procedures:

Procedures for calibrating electronic components and systems.

Technical Depth

Depth Level:

Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds.

Diagnostic Capabilities:

Advanced diagnostics with specific procedures for identifying and resolving electronic and mechanical faults.

Illustration Quality:

High-quality images, diagrams, and step-by-step photo sequences.

Wiring Diagrams:

Detailed, color-coded wiring diagrams for all electrical systems.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Optimized for digital viewing and printing. High resolution for clear diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Twin-Cooled Milwaukee-Eight V-Twin

Engine Displacement:

107 cubic inches (1746 cc)

Bore X Stroke:

3.937 in x 4.375 in (100 mm x 111 mm)

Compression Ratio:

10.0:1

Cooling System:

Air-cooled with targeted liquid cooling for cylinder heads (Twin-Cooled).

Valve Train:

Pushrod-actuated overhead valves with hydraulic lifters, 4 valves per cylinder.

Lubrication:

Dry-sump with integrated oil tank.

Performance

Horsepower:

Approx. 90 HP @ 5000 RPM (Manufacturer Estimate)

Torque:

Approx. 114 ft-lb @ 3250 RPM (Manufacturer Estimate)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium unleaded gasoline, 91 octane or higher recommended.

Throttle Control:

Electronic Throttle Control (ETC)

🔧 Transmission

Standard

Transmission Type:

6-Speed Cruise Drive

Gear Ratios:

1st: 9.593, 2nd: 6.65, 3rd: 4.948, 4th: 3.949, 5th: 3.407, 6th: 2.938

Clutch Type:

Hydraulic, multi-plate wet clutch

Features

Final Drive:

Belt Drive, 32/66 ratio

Transmission Oil Type:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent)

Primary Chaincase Oil Capacity:

1 US qt (0.95 L)

📐 Dimensions

Exterior

Length:

103.1 in (2619 mm)

Width:

39.0 in (990 mm)

Height:

54.7 in (1390 mm)

Wheelbase:

64.2 in (1630 mm)

Ground Clearance:

5.1 in (130 mm)

Seat Height Laden:

29.1 in (740 mm)

Weights

Dry Weight:

833 lb (378 kg)

Wet Weight:

877 lb (398 kg)

Gross Vehicle Weight Rating:

1360 lb (617 kg)

Cargo

Fuel Capacity:

6.0 gal (22.7 L)

Saddlebag Capacity:

4.7 cu ft (0.13 m³)

Tour Pak Capacity:

2.7 cu ft (0.08 m³)

🛡️ Safety Features

Ratings

Standard, Reflex™ Linked Brakes with ABS

Active Features

Braking System Type:

Hydraulic dual front and single rear disc brakes

Tire Pressure Monitoring:

Not standard on this model.

Passive Features

Lighting:

Daymaker™ LED headlamp and fog lamps, LED tail/stop lights.

Cruise Control:

Standard electronic cruise control.

💡 Technology Features

Infotainment

System Name:

Boom!™ Box 6.5 GT Infotainment System

Features:

6.5-inch color touchscreen, AM/FM radio, USB port for music and device charging, Bluetooth connectivity, voice recognition.

Navigation:

Integrated GPS navigation system with color maps.

Audio System:

Premium sound system with fairing-mounted speakers and optional passenger audio controls.

Driver Assistance

Cruise Control:

Standard electronic cruise control for effortless long-distance riding.

Linked Brakes:

Reflex™ Linked Brakes with ABS for enhanced braking performance and stability.

Connectivity

Bluetooth:

For hands-free calling, audio streaming, and intercom communication.

Infotainment Updates:

Can be updated via USB or SD card for maps and software.

🔧 Maintenance

Service Intervals

First Service:

1000 miles (1600 km) or 6 months, whichever comes first.

Subsequent Services:

Every 5000 miles (8000 km) or 12 months thereafter.

Engine Oil Change:

Every 5000 miles (8000 km).

Transmission Primary Oil:

Every 10000 miles (16000 km).

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 (Synthetic) SAE 20W-50 or equivalent.

Engine Oil Capacity:

5.0 US qt (4.7 L) with filter change.

Brake Fluid Type:

DOT 4 (non-silicone based) for ABS systems.

Coolant Type:

Harley-Davidson Performance Coolant (or equivalent ethylene glycol-based coolant, pre-diluted 50/50 with distilled water).

Known Issues

Twin Cooled Heat:

Some riders report engine heat, especially in slow-moving traffic, which the Twin-Cooled system aims to mitigate.

Infotainment Glitches:

Occasional software glitches or connectivity issues with the infotainment system are not uncommon.

Suspension Tuning:

Proper adjustment of front and rear suspension is crucial for optimal ride comfort and handling.

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in Milwaukee, Wisconsin in 1903.

Brand Segment:

American motorcycle manufacturer specializing in cruiser, touring, and custom motorcycles.

Model Evolution

Electra Glide Lineage:

The Electra Glide line has been a flagship touring model for Harley-Davidson since the late 1960s, evolving with new technologies and powertrains.

Ultra Classic Positioning:

Represents the pinnacle of Harley-Davidson's touring comfort and features.

Twin Cooled Introduction:

The Twin-Cooled system was introduced to manage heat and improve performance, particularly for riders in warmer climates.

Production

Production Years For This Configuration:

2014-2016 (prior to the introduction of the Milwaukee-Eight engine in 2017).

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Electra Glide Ultra Classic has consistently received accolades for its comfort and touring capabilities from motorcycle publications.

Ratings

Rider Reviews:

Highly rated by owners for its comfortable ride, amenities, and long-distance touring prowess.

Certifications

Emissions Compliance:

Meets applicable EPA and California Air Resources Board (CARB) emissions standards for the model year.