Harley Davidson FLHTCU Ultra Electra Glide 13 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCU Ultra Classic Electra Glide Year: 2013 Codes Model Code: FLHTCU 👋 Introduction Market Position Vehicle Segment: Full-size touring motorcycle, premium segment. Target...

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Stichworte: FLHTCU Ultra Electra Glide 13 Harley Davidson Misc Motorcycle Motorcycles

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Beschreibung

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTCU Ultra Classic Electra Glide

Year:

Codes

Model Code:

FLHTCU

👋 Introduction

Market Position

Vehicle Segment:

Full-size touring motorcycle, premium segment.

Target Audience:

Long-distance touring riders, riders seeking comfort, luxury, and cargo capacity.

Competitive Analysis

Key Competitors:

Other large displacement touring motorcycles from brands like Honda (Gold Wing), Indian (Roadmaster), and BMW (K 1600 GTL).

Key Features

Feature 1:

Ergonomic design for rider and passenger comfort on long journeys.

Feature 2:

Ample storage capacity with integrated saddlebags and Tour-Pak.

Feature 3:

V-twin engine providing characteristic Harley-Davidson torque and sound.

Feature 4:

Advanced features for its time, including cruise control and potentially integrated audio.

📋 Manual Details

Coverage Areas

Language:

English

Format:

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, cylinder heads, cylinders, pistons, crankshaft, connecting rods, camshafts, valve train, timing, oil pump, lubrication system.

Fuel System:

Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel filter, fuel lines, fuel tank.

Ignition System:

Ignition module, spark plugs, ignition coils, wiring.

Exhaust System:

Exhaust pipes, mufflers, catalytic converter, mounting hardware.

Transmission Drivetrain:

Clutch operation and adjustment, primary drive system, transmission gears and shafts, final drive belt, wheel bearings.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlight, taillight, turn signals), instrumentation, wiring harnesses, fuses, relays.

Suspension Front:

Front fork assembly (fork tubes, springs, damping), steering head bearings, triple clamps, front wheel and brake components.

Suspension Rear:

Rear shock absorbers, swingarm, rear wheel bearings.

Brakes:

Hydraulic brake system (master cylinders, brake lines, calipers, brake pads, brake discs), ABS system (if equipped), bleeding procedures.

Wheels Tires:

Wheel removal and installation, tire mounting and balancing, tire pressure specifications.

Chassis Frame:

Frame inspection, component mounting, structural integrity.

Bodywork Fairings:

Fairing removal and installation, body panel repair and replacement, trim components.

Comfort Convenience:

Tour-Pak mounting and removal, saddlebag systems, audio system, cruise control, seat adjustment and removal.

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug replacement, brake fluid flush, air filter cleaning/replacement, chain/belt adjustment and lubrication (if applicable), battery maintenance.

Troubleshooting:

Diagnostic procedures for common electrical and mechanical issues, fault code interpretation (if applicable to the year/model's diagnostic system).

Repair:

Step-by-step instructions for component disassembly, inspection, repair, and reassembly for all covered systems.

Adjustment:

Clutch cable adjustment, throttle cable adjustment, brake lever adjustment, suspension preload adjustment.

Disassembly Reassembly:

Complete guides for engine, transmission, fork, and other major component removal and installation.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine rebuilds and advanced diagnostics.

Detail Level:

Detailed torque specifications, clearances, alignment procedures, and critical assembly sequences.

📊 Manual Specifications

File Format

Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing for quick access to specific topics.

Print Quality

Resolution:

Assumed high-resolution for clear diagrams and text, suitable for printing.

Binding Type

Digital Format Advantage:

Instant download, no physical binding required. Accessible on multiple devices.

Paper Type

Digital Format Advantage:

No physical paper type; digital format ensures durability and easy distribution.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103 V-twin

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)

Compression Ratio:

9.6:1

Valve Train:

Pushrod-actuated, overhead valves with hydraulic lifters; 2 valves per cylinder

Performance

Horsepower:

Estimated 75-80 HP (at crankshaft, typical for Twin Cam 103)

Torque:

Estimated 100-105 lb-ft (at crankshaft, typical for Twin Cam 103)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium Unleaded Gasoline, minimum 91 octane

Lubrication System

Oil Type:

Harley-Davidson SYN3 (Synthetic) or equivalent SAE 20W-50 motorcycle oil

Oil Capacity:

Approximately 4 US quarts (3.8 Liters) with filter change

Cooling System

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Type:

6-speed Cruise Drive

Clutch:

Hydraulically actuated, multi-plate wet clutch

Features

Primary Drive:

Duplex chain, 34/46 ratio

Final Drive:

Belt drive, 32/66 ratio

Transmission Fluid

Fluid Type:

Harley-Davidson transmission oil, SAE 80W-90 or Formula + (check manual for specifics)

Fluid Capacity:

Approximately 1 US quart (0.95 Liters)

📐 Dimensions

Exterior

Length:

Approx. 103.1 inches (2619 mm)

Width:

Approx. 38.4 inches (975 mm)

Height:

Approx. 54.1 inches (1374 mm)

Weights

Dry Weight:

Approx. 882 lbs (399.6 kg)

Wet Weight:

Approx. 925 lbs (420 kg) - typical, may vary

Gross Vehicle Weight Rating:

Check manual, typically around 1300-1400 lbs (590-635 kg)

Payload Capacity:

Approx. 400-500 lbs (180-225 kg), depending on accessories and rider weight.

Wheels Tires

Front Tire:

130/70R18

Rear Tire:

180/65B16

Wheel Type:

Cast aluminum alloy

Fuel Capacity

Fuel Tank Capacity:

6 US gallons (22.7 Liters)

🛡️ Safety Features

Ratings

Optional or Standard depending on market (likely standard on FLHTCU in US for 2013). Manual will detail ABS system.

Active Features

Braking System:

Linked, Anti-lock Braking System (ABS)

Lighting:

Halogen headlight, LED auxiliary lights, front and rear turn signals, brake lights.

Passive Features

Chassis Design:

Sturdy steel frame provides a stable platform.

Operator Aid:

Cruise control for maintaining steady speeds on highways.

💡 Technology Features

Infotainment

Audio System:

Integrated premium audio system with CB radio and passenger intercom (typical for FLHTCU). Manual covers head unit operation, speaker installation/replacement, and troubleshooting.

Display:

Analog gauges with integrated LCD screen for trip information, fuel level, etc.

Driver Assistance

Cruise Control:

Electronic cruise control system. Manual details operation and troubleshooting.

Connectivity

Gps Navigation:

May have optional GPS navigation integration; manual would cover its functionality if present.

Controls

Handlebar Controls:

Comprehensive controls for audio, cruise control, and other functions mounted on handlebars.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first.

Primary Chain Case Oil:

Check level every 5,000 miles (8,000 km), change as needed per manual recommendations.

Transmission Oil:

Check level every 5,000 miles (8,000 km), change as needed per manual recommendations.

Spark Plugs:

Replace every 20,000 miles (32,000 km) or as needed.

Air Filter:

Inspect every 10,000 miles (16,000 km), clean or replace as needed.

Brake Fluid Flush:

Every 24 months, regardless of mileage.

Fluid Specifications

Engine Oil Spec:

SAE 20W-50, Harley-Davidson SYN3 (Synthetic) or equivalent.

Transmission Fluid Spec:

SAE 80W-90 Gear Oil or Harley-Davidson Formula +.

Primary Chain Case Fluid Spec:

Harley-Davidson Formula +, or SAE 90 Gear Oil (if using non-Formula +).

Brake Fluid Spec:

DOT 4 (refer to manual for specific Harley-Davidson approved fluid).

Known Issues

Common Issue 1:

Cam chain tensioner wear (Twin Cam engines, though 2013 may have improved components compared to earlier years). Manual will provide inspection procedures.

Common Issue 2:

Leaking primary or transmission seals, especially at higher mileage. Manual covers seal replacement.

Common Issue 3:

Electrical connection issues or corrosion in connectors, particularly related to lighting or accessories. Manual details wiring diagrams and troubleshooting.

Common Issue 4:

Front fork seal leaks. Manual details fork disassembly and seal replacement.

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in Milwaukee, Wisconsin, USA in 1903.

Brand Philosophy:

Emphasis on V-twin engines, customization, and the 'American spirit'.

Model Evolution

Electra Glide Origin:

The Electra Glide line began in the 1960s, evolving from earlier FL models.

Ultra Classic Introduction:

The 'Ultra Classic' designation signified the fully-equipped touring model, adding fairings, comfortable seating, and luggage.

Twin Cam Era:

The 2013 model features the Twin Cam 103 engine, a significant upgrade in power and refinement over earlier Evolution engines.

Production

Manufacturing Location:

York, Pennsylvania, USA and Milwaukee, Wisconsin, USA (for some components).

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Electra Glide Ultra Classic is consistently recognized as a benchmark in the touring motorcycle category for comfort and long-distance capability.

Brand Recognition:

Harley-Davidson as a brand is a cultural icon, with the Electra Glide being one of its most recognizable models.

Certifications

Safety Certification:

Meets all relevant US EPA and DOT safety and emissions standards for its model year. Manual will contain specific references.