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Harley Davidson FLHTCUI Ultra Classic Electra Glide Complete Workshop Service Repair Manual 2006

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUI Ultra Classic Electra Glide Year: 2006 Codes Model Code: FLHTCUI Engine Code: Twin Cam 103 (often referred to as 1690cc for displacement)...
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Harley Davidson FLHTCUI Ultra Classic Electra Glide Complete Workshop Service Repair Manual 2006
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCUI Ultra Classic Electra Glide
Year:
2006
Codes
Model Code:
FLHTCUI
Engine Code:
Twin Cam 103 (often referred to as 1690cc for displacement)
👋 Introduction
Market Position
Vehicle Segment:
Luxury Touring Motorcycle
Target Audience:
Long-distance touring riders, riders seeking comfort and amenities.
Competitive Analysis
Key Competitors:
Honda Gold Wing, Indian Roadmaster (though later models), other high-end touring motorcycles.
Key Features
Distinctive Features:
Full fairings, ample storage (saddlebags, tour-pak), comfortable seating for rider and passenger, advanced electronics for its era, cruise control.
Manual Value
Benefits For Owner:
Empowers owners to perform routine maintenance and complex repairs, saving on dealership labor costs and ensuring proper upkeep.
Benefits For Mechanic:
Provides essential technical data, specifications, and repair procedures for professional technicians working on this model.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete workshop service and repair
Page Count
Estimated Page Count:
700+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnosis, and repair of Twin Cam 103 V-twin engine.
Transmission:
Service and repair of the 5-speed Cruise Drive transmission, including clutch, gearbox, and final drive.
Electrical System:
Comprehensive coverage of wiring diagrams, ignition, lighting, charging system, battery, ECU, sensors, and accessories.
Fuel System:
Diagnosis and repair of the fuel injection system (likely Delphi EFI), fuel pump, injectors, and fuel tank.
Brakes:
Service and repair of front and rear braking systems, including brake fluid replacement, caliper service, and pad replacement.
Suspension:
Front fork service (including oil changes and seal replacement) and rear shock absorber maintenance.
Frame And Bodywork:
Repair and maintenance of the chassis, frame, fenders, fairings, saddlebags, and tour-pak.
Cooling System:
Details on engine cooling (if applicable, though primarily air-cooled) and oil cooling systems.
Exhaust System:
Information on exhaust components, mufflers, and catalytic converters.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain/belt adjustment (if applicable), tire pressure checks.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, machining, and reassembly, including piston, ring, and bearing replacement.
Troubleshooting:
Diagnostic flowcharts and procedures for identifying and resolving common and uncommon issues.
Electrical Diagnostics:
Troubleshooting of starting, charging, ignition, and lighting systems using wiring diagrams.
Suspension Adjustment:
Guidance on adjusting and servicing front and rear suspension components.
Brake System Service:
Detailed steps for bleeding brakes, replacing brake pads, rotors, and hydraulic components.
Component Replacement:
Step-by-step instructions for replacing major and minor components across all systems.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures for identifying complex mechanical and electrical faults.
Rebuild Procedures:
Comprehensive instructions for complete engine and transmission rebuilds.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in x 4.25 in (98.4 mm x 108 mm)
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approx. 70-75 HP (at crankshaft)
Torque Estimated:
Approx. 90-95 lb-ft (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with individual spark plugs per cylinder.
Fuel Type:
Unleaded gasoline, minimum 87 octane (91 RON)
Lubrication
Oil Type Specification:
Harley-Davidson SYN3 (SAE 20W-50) or equivalent motorcycle oil meeting API SG, SH, SJ, SL.
Oil Capacity With Filter:
Approx. 4 quarts (3.8 liters)
🔧 Transmission
Standard
Type:
5-speed Cruise Drive Manual
Optional
Optional Transmission:
N/A for this specific model designation.
Features
Gear Ratios:
Specific gear ratios are detailed within the manual, typically including 1st through 5th gear and reverse (if equipped).
Clutch Type:
Wet, multi-plate
Transmission Fluid:
Harley-Davidson Formula+ Transmission Lubricant or SYN3 (SAE 50).
Transmission Fluid Capacity:
Approx. 24-26 fl oz (0.71-0.77 liters)
📐 Dimensions
Exterior
Length:
Approx. 103.3 in (2624 mm)
Width:
Approx. 37.7 in (958 mm)
Height:
Approx. 55.5 in (1410 mm)
Wheelbase:
Approx. 63.5 in (1613 mm)
Weights
Dry Weight:
Approx. 833 lbs (378 kg)
Gvwr:
Approx. 1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
Integrated, lockable, approx. 2.2 cu ft each.
Tour Pak Capacity:
Integrated, lockable, approx. 2.7 cu ft.
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not typically assigned vehicle safety ratings like cars (e.g., NHTSA star ratings). Safety is inherent in design and rider responsibility.
Active Features
Braking System:
Dual 32mm, 4-piston front and rear calipers with 11.8 in (300 mm) floating rotors. (Note: ABS may be optional or standard depending on specific sub-model/region).
Lighting:
Halogen headlight, auxiliary passing lamps, LED taillight and brake light, front and rear turn signals.
Passive Features
Chassis Stability:
Robust frame and suspension design for stable handling.
Ergonomics:
Designed for rider comfort and control during long rides.
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM/WB stereo with cassette and CD player, handlebar-mounted controls, potentially CB radio and intercom for rider/passenger communication.
Display:
Analog gauges for speedometer and tachometer, digital display for odometer, trip meters, fuel level, and clock.
Driver Assistance
Cruise Control:
Electronic cruise control system.
Security:
Harley-Davidson Smart Security System (H-D Smart Security System) with proximity-based fob.
Connectivity
Phone Integration:
Limited by era; may include provisions for aftermarket communication headsets or CB radio.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Transmission Oil Change:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chain Case Oil Change:
Every 10,000 miles (16,000 km) or 24 months.
Spark Plug Replacement:
Every 10,000 miles (16,000 km).
Air Filter Cleaning/Replacement:
Inspect every 5,000 miles (8,000 km), clean or replace as needed. Replacement interval varies based on conditions.
Fluid Specifications
Brake Fluid Type:
DOT 4, ESP Performance Brake Fluid.
Coolant Type:
N/A (Air-cooled engine).
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals, drive belt (if applicable to specific sub-models/years).
Potential Electrical Gremlins:
Some Harley-Davidson models of this era can experience intermittent electrical issues; comprehensive wiring diagrams in the manual are crucial for diagnosis.
Fuel System Maintenance:
Keeping fuel injectors clean and using quality fuel is recommended for optimal performance.
📚 Vehicle History
Brand Heritage
Brand Origins:
Founded in Milwaukee, Wisconsin, USA, in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers in the world.
Model Evolution
Electra Glide Lineage:
The Electra Glide line began in 1965 and has evolved into the flagship touring platform, with the Ultra Classic designation representing the most feature-rich variant.
Twin Cam Introduction:
The Twin Cam engine platform was introduced in 1999, with the 103 cubic inch version becoming a popular performance upgrade and standard on many touring models in later years.
Production
Manufacturing Location:
Primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Motorcycle Type Award:
The Ultra Classic Electra Glide has consistently been recognized as a benchmark in the touring motorcycle segment for its comfort and long-distance capabilities.
Ratings
Owner Satisfaction:
Harley-Davidson touring models generally receive high owner satisfaction ratings for their touring prowess and iconic styling.
Certifications
Emissions Compliance:
Meets EPA and CARB emissions standards for the 2006 model year.
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