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Harley Davidson FLHTCUSE Screamin Eagle 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUSE Screamin' Eagle Ultra Classic Electra Glide Year: 2006 Codes Model Code: FLHTCUSE1 👋 Introduction Market Position Positioning: The FLHTCUSE Screamin' Eagle Ultra...
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Harley Davidson FLHTCUSE Screamin Eagle 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCUSE Screamin' Eagle Ultra Classic Electra Glide
Year:
2006
Codes
Model Code:
FLHTCUSE1
👋 Introduction
Market Position
Positioning:
The FLHTCUSE Screamin' Eagle Ultra Classic Electra Glide represents the pinnacle of Harley-Davidson's touring platform for 2006, offering premium features, enhanced performance, and exclusive styling.
Competitive Analysis
Competitors:
Competed with other high-end touring motorcycles such as the Honda Gold Wing, BMW K1200LT, and Indian Roadmaster.
Key Features
Performance Enhancements:
Equipped with the Screamin' Eagle performance package, including a larger displacement engine, upgraded camshafts, and a performance exhaust system.
Touring Comfort:
Designed for long-distance comfort with a large fairing, comfortable seating for rider and passenger, ample storage in saddlebags and tour-pak, and premium audio system.
Manual Purpose
Purpose:
This manual is essential for owners and technicians to perform all levels of maintenance, repair, and diagnostics on the 2006 FLHTCUSE model, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Drivetrain, Transmission, Clutch, Brakes, Suspension, Electrical System, Chassis, Bodywork, Tools, Diagnostics
Page Count
Page Count:
986
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and assembly procedures for the Twin Cam 103 V-twin engine, including top-end, bottom-end, and balancing systems.
Fuel System:
Diagnosis and repair of Electronic Fuel Injection (EFI) system, throttle body, fuel pump, injectors, and fuel lines.
Ignition System:
Troubleshooting and repair of the electronic ignition system, including ignition modules, spark plugs, and wiring.
Drivetrain:
Inspection, maintenance, and repair of the primary drive, clutch, and final drive (belt drive) systems.
Transmission:
Complete service procedures for the 6-speed Cruise Drive transmission, including disassembly, reassembly, fluid changes, and troubleshooting of gears, bearings, and shifter mechanisms.
Brakes:
Service and repair of the hydraulic brake system, including front and rear calipers, master cylinders, brake lines, and rotor inspection.
Suspension:
Maintenance and adjustment of front forks (including air-assisted) and rear shock absorbers, along with bearing services.
Electrical System:
Comprehensive wiring diagrams, troubleshooting guides for lighting, starting, charging, and accessory systems, including Battery, Alternator, Starter Motor, and Control Modules.
Chassis:
Frame inspection, steering head bearing service, and wheel bearing maintenance.
Bodywork:
Fairing removal and installation, saddlebag service, and general body component repair.
Procedures Included
Maintenance Schedules:
Detailed routine maintenance intervals and procedures for all major vehicle components.
Troubleshooting:
Systematic diagnostic procedures with symptom-based troubleshooting trees for common and uncommon issues.
Repair Procedures:
Step-by-step repair instructions for virtually every component on the motorcycle.
Diagnostic Tools:
Information on using Harley-Davidson's diagnostic software (e.g., Digital Technician Lite) and specialized tools.
Technical Depth
Depth:
Comprehensive. Covers everything from basic fluid changes and inspections to complete engine and transmission rebuilds, and advanced electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing. All diagrams and text are clear and legible.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.937 in x 4.375 in (100 mm x 111 mm)
Compression Ratio:
9.2:1
Performance
Torque:
Approximately 100+ ft-lbs (manufacturer specific data varies, but the SE package significantly boosts torque over standard models)
Horsepower:
Estimated 85-90 HP (manufacturer specific data varies, but the SE package significantly boosts horsepower)
Fuel System
Induction:
Electronic Sequential Port Fuel Injection (ESPFI) with automatic rack and pinion throttle control
Fuel Type:
Unleaded gasoline, minimum 91 octane
Cooling System
Cooling Method:
Air-cooled
Lubrication System
Oil Type:
Harley-Davidson 20W50 SYN3 or equivalent motorcycle oil
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.276, 2nd: 6.305, 3rd: 4.747, 4th: 3.852, 5th: 3.132, 6th: 2.790 (approximate values, refer to manual for exact specifications)
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Features
Final Drive:
Carbon fiber belt, 32T front pulley, 66T rear pulley
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Synthetic Transmission Fluid (or equivalent GL-5 rated 75W90 gear oil)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 24 US fluid ounces (710 ml)
📐 Dimensions
Exterior
Length:
103.1 inches (2619 mm)
Width:
37.2 inches (945 mm)
Height:
54.9 inches (1395 mm)
Wheelbase:
63.5 inches (1613 mm)
Weights
Dry Weight:
Approx. 825 lbs (374 kg)
Gross Vehicle Weight Rating:
Approx. 1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
Integrated hard-shell saddlebags with generous storage
Tour Pak Capacity:
Integrated hard-shell tour-pak with passenger backrest and storage
🛡️ Safety Features
Ratings
Braking System:
Integrated, linked multi-stage braking system with 4-piston calipers front and rear. ABS was optional and often included on SE models.
Active Features
Cruise Control:
Electronic Cruise Control
Lighting:
Halogen headlight, auxiliary passing lamps, full LED taillight and turn signals
Passive Features
Fairing:
Batwing fairing with integrated windshield for rider protection and aerodynamic stability.
💡 Technology Features
Infotainment
Audio System:
Factory-installed premium AM/FM/WB stereo with CB/Intercom and cassette player. CD player was often an option or part of an upgrade package.
Display:
Analog gauges with LCD information screen for odometer, trip meter, gear selection, and fuel level.
Driver Assistance
Cruise Control Type:
Electronic Cruise Control
Connectivity
Connectivity Features:
CB/Intercom system for communication between rider and passenger, and potentially with other riders.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles (8,000 km) or annually, whichever comes first.
Transmission Fluid Change:
Every 10,000 miles (16,000 km)
Primary Chain Case Oil Change:
Every 10,000 miles (16,000 km)
Spark Plug Replacement:
Every 10,000 miles (16,000 km)
Air Filter Cleaning:
As needed, typically every 10,000 miles (16,000 km) or sooner in dusty conditions.
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Spec:
Harley-Davidson SYN3 (20W50) or equivalent motorcycle-specific API CG-4 or higher.
Primary Chain Case Oil Spec:
Harley-Davidson Primary Chain Lubricant or equivalent Formula+ or SYN3 (20W50).
Brake Fluid Spec:
DOT 4 brake fluid (refer to manual for specific Harley-Davidson P/N)
Known Issues
Common Issues:
Potential for early clutch wear in high-torque applications, occasional issues with the electronic throttle control system, and battery charging system checks.
Maintenance Tips:
Regular inspection of the drive belt tension and condition, cleaning of the fuel injectors, and proper battery maintenance are crucial for this model.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and touring motorcycles.
Model Evolution
Evolution:
The Ultra Classic Electra Glide platform has been a staple for Harley-Davidson for decades, evolving with technological advancements and rider comfort features. The FLHTCUSE designation signifies a special, limited-production Screamin' Eagle model.
Production
Production Year Context:
2006 marked the introduction of the 103 cubic inch engine for the Screamin' Eagle models and the refinement of the 6-speed Cruise Drive transmission.
Screamin Eagle Program:
The Screamin' Eagle performance division of Harley-Davidson offers factory-tuned, higher-performance versions of standard models.
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for the 2006 model are not widely documented, the Ultra Classic Electra Glide platform is consistently recognized for its comfort, touring capability, and V-twin performance in enthusiast reviews and industry publications.
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