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Harley Davidson FXRD Super Glide Grand Touring Motorcycle 1986 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXRD Super Glide Grand Touring Year: 1986 Product Type: Factory Service Repair Workshop Manual Codes Model Code Variant: FXRD 👋 Introduction Market Position...
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Harley Davidson FXRD Super Glide Grand Touring Motorcycle 1986 Factory Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXRD Super Glide Grand Touring
Year:
1986
Product Type:
Factory Service Repair Workshop Manual
Codes
Model Code Variant:
FXRD
👋 Introduction
Market Position
Positioning:
The Harley-Davidson FXRD Super Glide Grand Touring represented the pinnacle of Harley's touring capability in the mid-1980s, offering a blend of classic V-twin performance with enhanced comfort and luggage capacity for long-distance rides.
Competitive Analysis
Competitors:
Competed against other large-displacement touring motorcycles of the era, such as certain Honda Gold Wing models and other premium cruiser/touring offerings.
Key Features
Model Features:
Large fairing with integrated storage, comfortable seating for rider and passenger, ample saddlebag capacity, 80 cubic inch Evolution V-twin engine, 4-speed transmission, shaft drive (Correction: FXRD is chain drive), cruiser ergonomics with touring amenities.
Manual Value Proposition
Value:
This manual is an indispensable resource for owners and technicians seeking to maintain, diagnose, and repair the 1986 FXRD Super Glide Grand Touring. Its factory-sourced nature ensures accuracy and completeness, covering all aspects of the motorcycle's operation and maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
All mechanical, electrical, and bodywork repairs and maintenance.
Specific Systems:
Engine (Shovelhead Evolution), Transmission, Chassis, Electrical System, Fuel System, Brakes, Suspension, Bodywork, Accessories.
Page Count
Estimated Page Count:
400+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF assumed)
📖 Manual Coverage
Systems Covered
Engine Systems:
Cylinder head removal/installation, valve adjustments, piston/ring replacement, crankshaft inspection, oil pump service, primary drive system, clutch operation, cooling system (air-cooled).
Transmission Systems:
4-speed gearbox, internal component inspection and replacement, shift mechanism adjustments, primary drive chain inspection and adjustment, clutch service.
Electrical Systems:
Wiring diagrams (full color expected), ignition system troubleshooting, lighting circuits, charging system (stator, regulator/rectifier), starter motor, battery maintenance, accessory wiring.
Brake Systems:
Front and rear disc brake service, caliper overhaul, master cylinder service, brake line replacement, fluid bleeding procedures.
Suspension Systems:
Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, steering head bearing adjustment.
Chassis Systems:
Frame inspection, wheel bearing service, swingarm bearing service, drive belt inspection and adjustment (if applicable, though this model likely uses chain).
Fuel Systems:
Carburetor service (e.g., Keihin), fuel tank removal/installation, fuel line inspection, fuel petcock operation.
Bodywork And Accessories:
Fairing removal/installation, saddlebag servicing, seat mounting, windshield adjustment/replacement, instrument cluster service.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, brake fluid flush, battery checks, tire pressure checks.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Troubleshooting Guides:
Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls, electrical system diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
Format Details:
Downloadable PDF format, typically optimized for digital viewing and printing. Searchable text is a key feature of quality PDF manuals.
Print Quality
Image Quality:
High-resolution images and clear line drawings/diagrams, essential for accurate repair work.
Binding Type
Binding Type Digital:
N/A (Digital)
Paper Type
Paper Type Digital:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Evolution V-twin (Shovelhead Evolution)
Displacement:
1337 cc (81.8 cubic inches)
Bore X Stroke:
3.4375 in x 4.25 in (87.3 mm x 108 mm)
Compression Ratio:
8.3:1
Cooling System:
Air-cooled
Valve Train:
Overhead valves, pushrod-actuated
Performance
Horsepower Estimated:
Approx. 60-70 HP
Torque Estimated:
Approx. 70-80 ft-lbs
Fuel System
Carburetor Type:
Single Keihin CV (Constant Velocity) Carburetor (e.g., 40mm)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Fuel Tank Capacity:
5.0 US gallons (19 liters)
Oil System
Oil Type:
Harley-Davidson SAE 20W50 Motorcycle Oil or equivalent
Oil Capacity W Filter:
3.5 US quarts (3.3 liters)
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh manual transmission
Features
Primary Drive:
Multi-plate clutch, chain drive to transmission
Final Drive:
Belt drive (Correction: FXRD uses a final drive chain)
Transmission Oil Type:
Harley-Davidson Transmission Oil (e.g., SAE 80W-90 Gear Oil)
Transmission Oil Capacity:
1.2 US quarts (1.1 liters)
📐 Dimensions
Exterior
Overall Length:
Approx. 92.5 inches (2350 mm)
Overall Width:
Approx. 37 inches (940 mm) (including fairing)
Wheelbase:
Approx. 63.3 inches (1608 mm)
Ground Clearance:
Approx. 5.5 inches (140 mm)
Weights
Dry Weight:
Approx. 600 lbs (272 kg)
Wet Weight Estimated:
Approx. 650 lbs (295 kg)
Gross Vehicle Weight Rating:
Not typically specified for motorcycles in the same way as cars, but implies rider and cargo capacity.
Cargo
Saddlebag Capacity Estimated:
Significant touring capacity, likely 25-30 liters per saddlebag.
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is primarily defined by design features and rider skill; formal crash test ratings like automotive are not applicable.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake.
Lighting:
Headlight, taillight, brake light, turn signals, often auxiliary passing lamps.
Passive Features
Chassis Design:
Sturdy steel frame providing rigidity.
Wind Protection:
Large fairing provides significant wind and weather protection for the rider.
💡 Technology Features
Infotainment
Infotainment System:
Limited by 1986 standards; typically featured an analog speedometer, tachometer, and indicator lights. Optional radio or CB radio integration might have been available on some touring models.
Driver Assistance
Driver Assistance Features:
None in the modern sense. Rider comfort and stability are primary technological aspects of the touring design.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 2,500-3,000 miles or 6 months (refer to specific manual for exact intervals).
Primary Chain Tension Check:
Every 2,500 miles.
Drive Chain Lubrication Tension:
Every 500 miles or after riding in rain.
Spark Plug Replacement Interval:
Every 5,000-7,500 miles (refer to manual for specific plug type and gap).
Brake Fluid Flush Interval:
Every 12-24 months.
Valve Adjustment Interval:
Every 5,000-10,000 miles (highly dependent on usage and specific wear).
Fluid Specifications
Engine Oil Specification:
Harley-Davidson SAE 20W50 Motorcycle Oil (or equivalent API SG, JASO MA approved)
Transmission Oil Specification:
Harley-Davidson Transmission Lubricant or SAE 80W-90 Gear Oil
Primary Chain Case Oil:
Harley-Davidson Primary Chaincase Lubricant or Harley-Davidson SAE 50 Motorcycle Oil
Brake Fluid Specification:
DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
Cam chain tensioners (early Evolution models), primary chain wear, rear brake pads, fork seals, and charging system components (stator/regulator) can be common wear items over time.
Carburetor Tuning:
Keihin CV carburetors are generally reliable but may require periodic cleaning and tuning to maintain optimal performance.
Electrical Connections:
Age can lead to corrosion or degradation of electrical connectors, requiring inspection and cleaning.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson boasts a rich history dating back to 1903, synonymous with American motorcycle culture, V-twin engines, and a distinct riding experience.
Model Evolution
Model Line Evolution:
The FXRT/FXRD platform evolved from earlier Harley-Davidson touring and cruiser models, representing a significant step in integrating aerodynamic fairings and comfortable touring amenities into the classic Harley design language. The 'Evolution' engine itself was a major technological advancement for Harley-Davidson, introduced in 1984.
Production
Production Era:
The FXRD variant was part of the FXR platform, which had a production run from 1982 to 2000. The FXRD specifically was a premium touring version within this family.
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Model Recognitions:
While specific awards for the 1986 FXRD are not widely publicized, the FXR platform in general is highly regarded for its handling, chassis dynamics, and robust V-twin performance, often cited as one of Harley-Davidson's best handling chassis.
Ratings
Owner Satisfaction:
Generally high among owners who appreciate the blend of classic Harley character with surprisingly capable handling for its era.
Certifications
Manual Certification:
Certified 'Factory Service Manual' indicating it's produced or authorized by the manufacturer.
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