Target Audience:
Harley-Davidson owners, independent repair shops, motorcycle technicians
Value Proposition:
Provides essential knowledge for maintaining and repairing the FXSTB Night Train, reducing reliance on expensive dealership services.
Competitors:
Owner's Manual (basic operation), aftermarket repair guides (variable quality)
Included Features:
Detailed diagrams, torque specifications, troubleshooting flowcharts, service bulletins (often incorporated)
Manual Scope:
Official factory service manual content, ensuring accuracy and completeness for the specific model year and variant.
Engine Systems:
V-Twin, Twin Cam 96 (1584cc), fuel injection (EFI), ignition, lubrication, cooling, exhaust
Transmission Drivetrain:
6-speed Cruise Drive transmission, clutch, primary drive, final drive (belt)
Chassis Suspension:
Softail frame, front fork (telescopic), rear suspension (monoshock, hidden)
Braking System:
Front and rear disc brakes, hydraulic system, ABS (if equipped)
Electrical System:
Battery, charging system (stator, regulator/rectifier), lighting, ignition switch, starter, instrumentation, wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body, fuel pressure regulator
Body And Trim:
Fenders, fuel tank, seat, handlebars, mirrors, foot controls, exhaust system, lighting fixtures
Routine Maintenance:
Oil changes, filter replacements, spark plug service, drive belt inspection and adjustment, brake fluid flush, battery care
Engine Repair:
Top-end rebuilds (cylinder heads, pistons), bottom-end rebuilds (crankshaft, bearings), valve adjustments, timing chain inspection
Transmission Repair:
Clutch replacement, gear inspection and replacement, shift drum and pawl service, primary chain adjustment
Electrical Diagnostics:
Troubleshooting electrical faults, wiring harness repair, component testing (sensors, ignition coils), diagnostic codes
Suspension And Steering:
Fork seal replacement, shock absorber service, steering head bearing adjustment
Brake Service:
Brake pad replacement, caliper overhaul, brake line replacement, bleeding procedure
Diagnostic Capabilities:
Detailed troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation
Diagnostic Tools Required:
Basic hand tools, multimeter, specialized Harley-Davidson diagnostic tools (e.g., Digital Technician)
Repair Complexity:
Covers everything from basic user maintenance to complete engine and transmission overhauls
Engine Type:
Air-cooled, Twin Cam 96, V-Twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Horsepower:
Approximately 70-75 HP (estimated, varies with tuning)
Torque:
Approximately 85-90 ft-lbs (estimated, varies with tuning)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Safety Ratings:
N/A (Motorcycle specific safety ratings differ from automotive)
Braking:
Dual-piston caliper front and rear, floating rotor, optional ABS
Lighting:
Halogen headlamp, LED taillight, amber turn signals
Frame Construction:
Steel, cradle type, Twin Cam engine as stressed member
Tire Specifications Front:
100/90B19 57H Dunlop D401F
Tire Specifications Rear:
200/55B17 78V Dunlop D407
First Service:
1000 miles (1600 km) or 6 months
Subsequent Service:
Every 5000 miles (8000 km) or 12 months
Engine Oil Type:
Harley-Davidson 20W50 SYN3 (or equivalent API CI-4 rated synthetic V-twin motorcycle oil)
Transmission Primary Fluid:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant
Brake Fluid Type:
DOT 4, high-performance DOT 4 brake fluid recommended
Fork Oil Type:
Harley-Davidson 10W fork oil (or equivalent)
Common Issues Detection:
The manual provides guidance on identifying and addressing common issues such as exhaust leaks, primary drive noise, and electrical gremlins.
Timing Chain Tensioner:
Early Twin Cam models (pre-2007) had plastic hydraulic tensioners that could wear; later models use improved designs. Manual covers inspection and replacement.
Crankshaft Runout:
While less common on the Twin Cam 96, the manual details procedures for checking crankshaft runout as part of engine diagnostics.
Brand History:
Harley-Davidson Motor Company, founded in 1903, iconic American motorcycle manufacturer known for its V-twin engines and cruiser styling.
Softail Platform:
The Softail platform, introduced in 1984, features rear suspension concealed beneath the transmission, mimicking the appearance of a hardtail frame.
Night Train Introduction:
The FXSTB Night Train was introduced as a factory custom model, characterized by its dark styling, fat rear tire, and low-slung profile.
Production Years:
FXSTB Night Train produced from 2000 to 2011.
