Harley Davidson Softail FXCW Rocker 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail FXCW Rocker Year: 2010 Vehicle Type: Motorcycle Codes Chassis Code: FXCW 👋 Introduction Market Position Segment: Cruiser motorcycle, Softail platform Target Audience:...

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Typ: Motorcycle

Anbieter:

Art.-Nr: 484842

Stichworte: 2010 Harley Davidson Misc Motorcycle Motorcycles Softail FXCW Rocker

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail FXCW Rocker

Year:

Vehicle Type:

Motorcycle

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Cruiser motorcycle, Softail platform

Target Audience:

Harley-Davidson owners and independent repair shops specializing in Harley-Davidson motorcycles.

Competitive Analysis

Alternative Manuals:

Official Harley-Davidson service manuals, aftermarket service manuals (e.g., Clymer, Haynes - though less common for specialized Harley models).

Key Features

Distinctive Styling:

Custom styling, low-slung profile, innovative swingarm design mimicking a hardtail.

Powertrain:

Harley-Davidson's robust Twin Cam 103B engine, known for torque and reliability.

Manual Utility:

Essential for maintaining the complex systems of a modern Harley-Davidson, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

Engine Coverage:

Complete engine disassembly, assembly, diagnosis, and repair

Transmission Coverage:

6-speed Cruise Drive transmission service and repair

Chassis Coverage:

Frame, suspension (front and rear), wheels, tires, brakes, steering

Electrical Coverage:

Wiring diagrams, ignition system, lighting, instrumentation, charging system, starting system

Fuel System Coverage:

Fuel injection system (EFI), fuel pump, fuel tank, lines

Bodywork Coverage:

Fenders, tank, seat, fairings, any attached body components

Maintenance Coverage:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Troubleshooting Coverage:

Diagnostic procedures, fault finding, common problems and solutions

Page Count

Estimated Pages:

500-800

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Twin Cam 103B V-Twin engine, lubrication, cooling (air-cooled), ignition timing, engine management (ECM)

Drivetrain Systems:

Clutch operation, primary drive, secondary drive (belt drive), transmission gear lubrication

Braking Systems:

Front and rear hydraulic disc brakes, ABS (if equipped), brake fluid specifications, caliper service

Suspension Systems:

Telescopic front fork (e.g., Showa), rear shock absorbers, fork oil type and quantity, suspension adjustments

Electrical Systems:

12V battery, charging system (alternator, regulator/rectifier), starter motor, headlights, taillights, turn signals, horn, dashboard indicators, EFI sensor inputs

Fuel Delivery Systems:

Electronic Sequential Port Fuel Injection (ESPFI), throttle body, fuel injectors, fuel pressure regulator, fuel pump module

Procedures Included

Engine Repairs:

Top-end rebuild (cylinder heads, valves, pistons), bottom-end rebuild (crankshaft, connecting rods, bearings), camshaft replacement, timing chain inspection

Transmission Repairs:

Clutch plate replacement, transmission gear inspection and replacement, shift drum and pawl service

Brake Service:

Brake pad replacement, brake fluid bleeding, caliper overhaul, rotor inspection

Suspension Service:

Front fork seal replacement, fork oil change, rear shock absorber removal and installation

Electrical Troubleshooting:

Diagnostic tree for starting issues, charging system faults, lighting problems, ECM code retrieval and interpretation

Fuel System Maintenance:

Fuel injector cleaning, throttle body cleaning, fuel filter replacement (if applicable)

Wheel And Tire Service:

Tire mounting and balancing, wheel bearing replacement, spoke tensioning (if applicable)

Technical Depth

Depth Level:

Comprehensive: Covers basic maintenance to complete engine and drivetrain overhauls, including electrical diagnostics and chassis component repair.

Diagnostic Capabilities:

Detailed diagnostic charts, flowcharts, and troubleshooting guides for all major systems.

Specifications Detail:

Precise torque specifications, clearances, fluid capacities, electrical resistance values, and diagnostic parameter ranges.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely searchable text for easy keyword access to specific topics.

Print Quality

Print Readability:

Designed for clear printing, with high-resolution diagrams and text.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103B V-Twin

Displacement:

103 cubic inches (1690 cc)

Bore X Stroke:

3.875 in x 4.38 in (98.4 mm x 111.1 mm)

Compression Ratio:

9.2:1

Performance

Torque Rating:

Approx. 97-100 lb-ft (131-135 Nm) at 3500 RPM (typical for Twin Cam 103B)

Horsepower Rating:

Approx. 70-75 HP (typical for Twin Cam 103B)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) with dual intake runners

Fuel Type:

Unleaded gasoline, minimum 89 octane (91 AKI)

Ignition

Ignition System:

Electronic Ignition with knock sensors

Lubrication

Oil System:

Dry-sump lubrication system with oil tank

Oil Capacity:

Approx. 5 quarts (4.7 liters) including filter

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Primary Drive:

Plated, wet-clutch, chain drive

Secondary Drive:

Carbon fiber reinforced belt drive

Features

Gear Ratios:

1st: 9.312, 2nd: 6.415, 3rd: 4.785, 4th: 3.882, 5th: 3.227, 6th: 2.790

Transmission Fluid:

Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant or equivalent (refer to manual for exact specs)

📐 Dimensions

Exterior

Length:

Approx. 96.5 inches (2450 mm)

Width:

Approx. 36.6 inches (930 mm)

Height:

Approx. 49.2 inches (1250 mm) (seat height varies)

Wheelbase:

Approx. 67.5 inches (1715 mm)

Ground Clearance:

Approx. 4.3 inches (110 mm)

Weights

Dry Weight:

Approx. 674 lbs (306 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 1160 lbs (526 kg)

Cargo

Fuel Tank Capacity:

5.0 gallons (19 liters)

🛡️ Safety Features

Ratings

ABS Availability:

Optional ABS (Anti-lock Braking System)

Active Features

Braking System:

Dual-piston front caliper, single-piston rear caliper, hydraulic disc brakes.

Lighting:

Halogen headlamp, LED tail light and brake light, amber incandescent turn signals.

Passive Features

Frame Construction:

Steel, integrated into Softail platform.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, digital tachometer, gear indicator, fuel gauge, odometer, trip meter, and diagnostic indicators.

Driver Assistance

Available as an option, providing enhanced braking control.

Connectivity

Diagnostic Ports:

On-board diagnostic (OBD) port for data retrieval using Harley-Davidson diagnostic tools (e.g., Digital Technician).

🔧 Maintenance

Service Intervals

Initial Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter (includes oil change, primary chaincase inspection, etc.)

Spark Plug Replacement:

Every 10,000 miles (16,000 km)

Belt Tension Check:

Every 5,000 miles (8,000 km)

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine V-Twin 20W-50 or equivalent synthetic motorcycle oil meeting Harley-Davidson specifications.

Primary Chaincase Fluid:

Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant or equivalent.

Transmission Fluid:

Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant or equivalent.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Fork Oil Type:

Harley-Davidson Suspension Fork Oil Light or equivalent (check manual for specific viscosity).

Known Issues

Common Wear Items:

Clutch plates, belt drive, brake pads, tires, fork seals.

Potential Efi Concerns:

Occasional idle issues or lean running conditions that may require ECU re-flashing or sensor checks.

Charging System Checks:

Regular inspection of regulator/rectifier and stator for proper charging voltage.

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in 1903, Milwaukee, Wisconsin, USA.

Iconic Models:

Electra Glide, Sportster, Fat Boy, Softail series.

Model Evolution

Softail Platform Introduction:

Introduced in 1983, characterized by hidden rear suspension for a hardtail look.

Rocker Series Introduction:

The Rocker FXCW was introduced in 2008, featuring a unique chopper-inspired styling and a long, low stance.

Production

Production Years For Fxcr:

2008-2011

🏆 Awards & Recognition

Recognitions

Model Awards:

N/A (Specific awards for the FXCW Rocker model are not widely documented, but the Softail platform is generally well-regarded for its design and performance within the cruiser segment.)