Harley Davidson Softail 2012 Workshop Service Repair Manual

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This manual covers the 2012 motorcycle range, including models such as the FLS Slim, FXS Softail Blackline, FLST Softail Standard, FLSTFB Fat Boy Lo, FLSTF Softail Fat Boy, FLSTC Heritage...

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Typ: Motorcycle

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Art.-Nr: 63454

Stichworte: 2012 Harley Davidson Motorcycle Motorcycles Softail

Produktvarianten

Beschreibung

This manual covers the 2012 motorcycle range, including models such as the FLS Slim, FXS Softail Blackline, FLST Softail Standard, FLSTFB Fat Boy Lo, FLSTF Softail Fat Boy, FLSTC Heritage Softail Classic, and FLSTN Softail Deluxe. These iconic cruiser motorcycles are renowned for their distinctive styling, powerful Twin Cam 103 engines delivering approximately 70-75 HP and 95-100 lb-ft of torque, and comfortable ride characteristics, making them suitable for both leisurely cruising and longer journeys. Engineered with a steel backbone frame and hidden rear suspension, the Softail line offers a classic hardtail appearance with modern comfort. Key features include a 6-speed Cruise Drive transmission, electronic sequential port fuel injection, and belt drive for reliable performance. This comprehensive workshop service repair manual provides detailed, step-by-step instructions for maintenance, repair, and troubleshooting across all major systems. It covers general information, chassis, fuel system, engine, clutch, transmission, wheels, brakes, suspension, steering, frame, and the electrical system, including detailed wiring diagrams. The manual is designed to assist owners, enthusiasts, and professional mechanics in performing everything from routine maintenance, such as oil changes and spark plug replacement, to complex engine rebuilds, transmission overhauls, and electrical diagnostics. With hundreds of pages of content, it offers in-depth guidance, technical specifications, and troubleshooting advice to ensure the optimal performance and longevity of your motorcycle.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model Line:

Softail

Model Year:

Codes

Chassis Codes:

FLSTF, FLSTC, FLSTN, FLSTFB, FLS, FXS

👋 Introduction

Market Position

Target Audience:

Owners, enthusiasts, independent repair shops, experienced mechanics seeking detailed factory information for 2012 Harley-Davidson Softail models.

Segment:

Cruiser motorcycle segment, known for style, comfort, and V-twin performance.

Competitive Analysis

Value Proposition:

Provides complete official factory service information, saving money compared to dealership repairs, enabling DIY maintenance and repair, and offering a cost-effective alternative to expensive physical manuals or ongoing dealership service.

Key Features

Manual Benefits:

Hundreds of pages, detailed illustrations and photos, step-by-step instructions, troubleshooting guides, printable format, immediate download access.

📋 Manual Details

Coverage Areas

Models Covered:

Harley-Davidson FLS Slim, Harley-Davidson FXS Softail Blackline, Harley-Davidson FLST Softail Standard (2011), Harley-Davidson FLSTFB Softail Fat Boy Lo, Harley-Davidson FLSTF Softail Fat Boy, Harley-Davidson FLSTC Heritage Softail Classic, Harley-Davidson FLSTN Softail Deluxe

Page Count

Estimated Page Count:

Hundreds (specific count not provided, but stated as extensive)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems:

General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams

Chassis Details:

Frame construction, swingarm, suspension (front forks, rear shock absorbers), steering head bearings, wheel bearings, steering system components.

Fuel System Details:

Fuel tank, fuel pump, fuel lines, injectors, throttle body, idle air control, fuel pressure regulator, EVAP system.

Engine Details:

Cylinder heads, cylinders, pistons, connecting rods, crankshaft, camshafts, valve train, primary drive, secondary drive (belt), oil pump, oil cooler (if equipped).

Electrical System Details:

Battery, charging system (stator, regulator/rectifier), ignition system, lighting (headlight, taillight, turn signals), starter system, instrument cluster, switches, sensors, ECM (Engine Control Module), wiring diagrams for all circuits.

Clutch System Details:

Clutch lever, cable adjustment, clutch plates, pressure plate, clutch release mechanism, primary drive chain tension.

Wheels Tires Details:

Wheel types, tire specifications, rim runout, spoke tension (if applicable), tire pressure recommendations, wheel balancing.

Steering System Details:

Handlebars, triple clamps, steering stem, steering head bearings, fork assembly.

Procedures Included

Procedures:

Complete disassembly and reassembly procedures, repair procedures, service procedures, troubleshooting, diagnostics (especially electrical), maintenance, component replacement, adjustments

Engine Rebuild:

Detailed procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications for critical fasteners.

Transmission Overhaul:

Step-by-step guidance for transmission inspection, repair, and adjustment, including gear inspection, bearing replacement, and seal replacement.

Brake Service:

Procedures for brake fluid replacement, caliper service, brake pad replacement, rotor inspection, and troubleshooting brake system issues.

Suspension Adjustment:

Instructions for fork oil changes, fork seal replacement, rear shock absorber inspection and replacement, and suspension setup.

Electrical Troubleshooting:

Systematic approaches to diagnosing electrical faults using wiring diagrams, multimeter testing, and common problem resolution techniques.

Engine Mounting:

Procedures for engine removal from the frame and installation, including mounting bolt torque specifications and alignment checks.

Drive System Service:

Belt inspection, tension adjustment, replacement procedures, and pulley alignment.

Technical Depth

Depth:

Comprehensive (suitable for do-it-yourselfers and experienced mechanics), step-by-step instructions, detailed substeps, notes, cautions, and warnings

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Likely searchable text within the PDF, facilitating quick information retrieval.

Print Quality

Printability:

Printable without restriction (entire manual or select pages)

Binding Type

Delivery Method:

Digital Download (link provided on checkout page)

Paper Type

Physical Format:

Not applicable (digital product)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Twin Cam 103 (expected for most 2012 Softail models, though specific variants may apply)

Performance

Engine Displacement Cc:

1690cc (standard for Twin Cam 103)

Horsepower Hp:

Approximately 70-75 HP (estimated for Twin Cam 103, specific figures may vary by tuning and model).

Torque Lb Ft:

Approximately 95-100 lb-ft (estimated for Twin Cam 103, specific figures may vary by tuning and model).

Fuel System

Fuel Delivery:

Fuel Injection (Electronic Sequential Port Fuel Injection - ESPFI)

🔧 Transmission

Standard

Type:

6-speed Cruise Drive

Optional

Variant:

Not specified, but typically standard across the Softail line for the year.

Features

Drive System:

Belt Drive

📐 Dimensions

Exterior

Chassis Style:

Softail (distinctive rear swingarm design mimicking hardtail appearance)

Wheelbase Mm:

Varies by model, e.g., FLSTFB Fat Boy Lo ~1625 mm.

Weights

Typical Unladen Weight Kg:

Varies by model, but generally in the range of 300-330 kg (e.g., Fat Boy Lo approximately 305 kg)

Gross Vehicle Weight Rating Kg:

Not explicitly stated, but encompasses vehicle, rider, passenger, and cargo weight limits.

🛡️ Safety Features

Ratings

Safety Standards:

Adherence to relevant motorcycle safety and emissions standards for the year of manufacture.

Active Features

Braking System:

Disc brakes (front and rear), ABS may be optional on certain models (e.g., Fat Boy Lo).

Passive Features

Frame Construction:

Steel, rigid backbone frame with hidden rear shock absorbers.

💡 Technology Features

Infotainment

Audio System:

Basic instrumentation typically includes speedometer, tachometer, fuel gauge, and indicator lights. Advanced infotainment is generally not a standard feature on these models.

Driver Assistance

Antilock Braking System (ABS) availability is model-dependent and often an optional feature for 2012.

Security System:

Factory-installed security system with H-D Smart Security System (key fob activation) is commonly available or optional.

Connectivity

Cruise Control:

Cruise control is available on select models like the Fat Boy Lo and Heritage Softail Classic.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000 miles or 6 months, whichever comes first, for engine oil. Check manual for specific intervals for transmission and primary chain case oil.

Brake Fluid Flush Interval:

Typically every 2 years or as per manual recommendations.

Spark Plug Replacement Interval:

Varies, but often around 10,000-20,000 miles. Consult manual for specific interval and plug type (e.g., Harley-Davidson Performance Spark Plugs).

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 Synthetic, or other specified SAE 20W50 motorcycle oil meeting Harley-Davidson specifications.

Transmission Fluid Type:

Harley-Davidson Formula + or equivalent.

Primary Chain Case Fluid Type:

Harley-Davidson Formula + or equivalent.

Brake Fluid Type:

DOT 4 (check manual for specific Harley-Davidson branded fluid recommendations).

Known Issues

Common Wear Items:

Clutch plates, primary drive chain and tensioner, fuel line connectors, wheel bearings, and potential leaks from engine or transmission seals. Electrical diagnostics can be complex and are well-covered in the manual.

📚 Vehicle History

Brand Heritage

Legacy:

Harley-Davidson, established in 1903, known for its cruiser motorcycles, V-twin engines, and iconic styling.

Model Evolution

Softail Development:

The Softail platform, introduced in 1983, revolutionized the cruiser look with its hidden rear suspension, mimicking the rigid look of vintage hardtail frames while providing modern ride comfort. The 2012 models represent an evolution with the Twin Cam 103 engine.

Production

Manufacturing Location:

Typically manufactured in the United States (e.g., York, Pennsylvania; Milwaukee, Wisconsin).

🏆 Awards & Recognition

Recognitions

Industry Standing:

Harley-Davidson motorcycles, particularly the Softail line, are consistently recognized for their iconic styling, V-twin engine character, and comfortable touring capabilities, appealing to a loyal customer base.