2006 Harley Davidson TOURING FLHRS Road KING Custom WSRM

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Stichworte: 2006 Harley Davidson Motorcycle Motorcycles Softail TOURING FLHRS Road KING Custom

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Beschreibung

This manual covers the 2006 FLHRS Road King Custom, a touring motorcycle renowned for its classic styling and V-twin performance. Built in York, Pennsylvania, this model features an air-cooled, Twin Cam 1550 (95 cubic inch) V-twin engine with Electronic Sequential Port Fuel Injection, delivering robust power and torque for comfortable long-distance riding. The FLHRS variant offers integrated hard saddlebags for ample storage and often includes electronic cruise control for enhanced rider comfort. Its robust engineering and heritage, dating back to the company's 1903 founding, ensure a reliable and iconic riding experience, making it a popular choice for both leisurely rides and extended touring. This comprehensive Workshop Service Repair Manual (WSRM) in English provides detailed guidance for the service, maintenance, troubleshooting, and repair of the 2006 FLHRS Road King Custom. It covers all essential systems, including engine mechanicals, fuel and ignition systems, transmission, clutch, drivetrain, chassis, suspension, braking, electrical systems, bodywork, controls, wheels, tires, and exhaust. The manual includes step-by-step instructions, diagnostic procedures, technical specifications, and detailed wiring diagrams, all supported by high-quality illustrations and exploded views. Designed for both do-it-yourself owners and professional mechanics, this manual is an indispensable resource for ensuring the optimal performance and longevity of your motorcycle.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHRS Road King Custom

Year:

Product Name:

2006 Harley Davidson TOURING FLHRS Road KING Custom WSRM

Codes

Model Code:

FLHRS

Chassis Type:

Touring

👋 Introduction

Market Position

Positioning:

A professional technical manual designed for owners and repair shops, emphasizing comprehensiveness and accuracy for the 2006 Harley-Davidson FLHRS Road King Custom.

Competitive Analysis

Value Proposition:

Offers the same detailed information used by professional mechanics, saving time and money on repairs and maintenance.

Key Features

Ease Of Use:

Easy to read text, clear diagrams, and step-by-step instructions cater to both novice and experienced users.

Digital Advantage:

Downloadable PDF format allows for instant access, portability on smartphones for trailside repairs, and avoids damage to physical manuals.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Maintenance, Troubleshooting, Repair

Page Count

Estimated Page Count:

Comprehensive (exact count not specified, but implied to be thorough)

Manual Type

Type:

Service Repair Manual (WSRM - Workshop Service Repair Manual)

Language

Language:

English

Format

Delivery Format:

PDF Download

File Format:

Printability:

Full Printable

Zoom Functionality:

Zoom IN/OUT enabled

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, assembly, and tuning of the engine.

Fuel System:

Fuel injection system (EFI), fuel pump, fuel filter, fuel lines, fuel tank service.

Ignition System:

Spark plugs, ignition coils, ignition module diagnostics.

Transmission:

Service, inspection, and repair of the 5-speed transmission.

Clutch:

Clutch service, adjustment, and replacement procedures.

Drivetrain:

Primary drive, clutch shell, starter drive, final drive belt inspection and adjustment.

Chassis Frame:

Frame inspection, alignment, and component mounting.

Suspension:

Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement.

Braking System:

Front and rear brake caliper service, hydraulic system bleeding, pad and rotor replacement.

Electrical System:

Battery service, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation, wiring diagrams.

Body And Fenders:

Fairing removal and installation, fender service, seat removal, tank removal.

Controls:

Handlebar, grips, throttle, brake levers, clutch lever service and adjustment.

Wheels And Tires:

Wheel bearing service, tire inspection and replacement, spoke tensioning (if applicable).

Exhaust System:

Exhaust pipe and muffler inspection and replacement.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points.

Troubleshooting:

Diagnostic procedures for common and uncommon issues.

Repair:

Step-by-step repair instructions for all major components.

Disassembly Assembly:

Complete disassembly and reassembly instructions for the entire motorcycle.

Technical Specifications:

Torque values, clearances, fluid types and capacities, electrical specifications.

Wiring Diagrams:

Detailed electrical system wiring diagrams.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds.

Target Audience:

Do-it-yourself owners and experienced professional mechanics.

📊 Manual Specifications

File Format

Readability:

Easy to read text sections with clear instructions.

Illustrations:

Top quality diagrams, highly detailed exploded pictures, in-depth illustrations.

Print Quality

Printability Quality:

Suitable for printing individual pages as needed.

Binding Type

Digital Binding:

N/A (Digital PDF)

Paper Type

Digital Paper Type:

N/A (Digital PDF)

Delivery

Delivery Method:

Instant Download

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 1550 (95 cubic inch) V-twin

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Displacement:

95 cu. in. (1550 cc)

Compression Ratio:

8.8:1

Fuel System:

Electronic Sequential Port Fuel Injection (ESPFI)

Performance

Horsepower Estimate:

Approximately 65-70 HP (at crankshaft, dependent on tuning)

Torque Estimate:

Approximately 90-95 ft-lbs (at crankshaft, dependent on tuning)

Fuel System

Fuel Type:

Unleaded gasoline, 91 octane or higher recommended

🔧 Transmission

Standard

Type:

5-speed Constant Mesh, Left-foot shift

Optional

Availability:

N/A (standard 5-speed)

Features

Primary Drive:

Plated, in-line, spring-loaded, hydraulic assist clutch

Final Drive:

Carbon belt, 32/66 ratio

Transmission Fluid Type:

Formula+ (or equivalent Harley-Davidson approved lubricant)

📐 Dimensions

Exterior

Length:

Approx. 95.1 in. (2415.5 mm)

Width:

Approx. 37.4 in. (950 mm)

Height:

Approx. 53.5 in. (1359 mm)

Wheelbase:

Approx. 63.7 in. (1618 mm)

Weights

Dry Weight:

Approx. 708 lbs (321 kg)

Gvwr:

Approx. 1160 lbs (526 kg)

Payload Capacity:

Approx. 452 lbs (205 kg)

Cargo

Saddlebag Capacity:

Integrated hard saddlebags

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles typically do not undergo standardized crash test ratings like passenger cars)

Active Features

Braking:

Dual-disc front brakes, Single-disc rear brake, Hydraulic actuation.

Passive Features

Lighting:

Halogen headlight, Incandescent tail/brake lights, Amber turn signals.

💡 Technology Features

Infotainment

Audio System:

Optional AM/FM radio with CD player, often with handlebar-mounted controls.

Driver Assistance

Cruise Control:

Often equipped with electronic cruise control.

Connectivity

Diagnostic Ports:

Features diagnostic capabilities requiring specific Harley-Davidson tools or compatible aftermarket interfaces, detailed in the manual.

🔧 Maintenance

Service Intervals

First Service:

1000 miles (1600 km) or 6 months

Subsequent Service:

Every 5000 miles (8000 km) or 12 months thereafter

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 (or approved equivalent SAE 20W50 synthetic lubricant)

Transmission Oil:

Harley-Davidson Formula+ (or approved equivalent)

Primary Chain Case Oil:

Harley-Davidson Formula+ (or approved equivalent)

Brake Fluid:

DOT 4

Fork Oil:

Typically Harley-Davidson Type E (or approved equivalent 10W fork oil)

Known Issues

Common Wear Items:

Clutch cable, brake pads, drive belt, wheel bearings, fork seals.

Electrical Potential:

While generally robust, some owners may experience issues with the charging system (stator/regulator) or intermittent electrical connections over time, especially with high mileage. The manual would provide diagnostic procedures for these.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, established in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser-style motorcycles.

Model Evolution

Road King Lineage:

The Road King line has been a staple in Harley-Davidson's touring segment, evolving from classic styling with modern amenities. The 'Custom' variant typically offers a more stylized appearance, often with custom wheels, paint, and often a lower profile.

Production

Production Location:

York, Pennsylvania, USA

🏆 Awards & Recognition

Recognitions

Model Recognition:

While specific awards for the 2006 FLHRS might not be widely documented, the Road King model line has consistently been recognized for its touring comfort, classic styling, and V-twin performance.