Market Segment:
Premium large-displacement cruiser/touring motorcycles.
Competitors:
Primarily competes with other American V-twin touring motorcycles such as Indian Motorcycles, as well as select models from Honda (Gold Wing), BMW (R1200RT), and Yamaha (Star Venture).
Brand Appeal:
Harley-Davidson's iconic styling, V-twin rumble, rider comfort, and extensive customization potential.
Model Highlights 2009:
Continued evolution of the Twin Cam platform, introduction of Brembo brakes on select models, enhanced comfort features, and advanced infotainment systems on higher trims.
Model Variants:
Includes all 2009 Harley-Davidson Touring models: Electra Glide Standard, Electra Glide Classic, Ultra Classic, Street Glide, Road Glide, Road King, Road King Classic.
Estimated Pages:
Approximately 800-1000 pages (typical for comprehensive Harley-Davidson service manuals).
Type:
Factory Service Manual / Workshop Manual
Format:
Print or Digital (PDF) - specify format if known.
Powertrain:
Engine (Twin Cam 96, Twin Cam 103 for CVO models), fuel system (EFI), transmission (6-speed Cruise Drive), clutch, final drive.
Chassis:
Frame, suspension (front fork, rear shocks), wheels, tires, steering, braking system (ABS optional).
Electrical:
Battery, charging system (alternator, regulator), ignition system, lighting, instrumentation, audio system, security system (HISS/Smart Security System), wiring diagrams.
Bodywork And Accessories:
Fairings, saddlebags, tour-pak, fuel tank, fenders, seats, controls, luggage racks, fairing lowers, customisation options.
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, brake fluid service, spark plug replacement, belt inspection/adjustment.
Troubleshooting:
Diagnostic procedures for common issues, fault code identification, electrical system troubleshooting, engine performance diagnostics.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, repair, overhaul, and reassembly of engine, transmission, brakes, suspension, and electrical components.
Special Tools:
Identification and usage instructions for specialized Harley-Davidson tools required for specific procedures.
Depth:
Comprehensive. Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic flowcharts.
File Format:
PDF (if digital). Searchable text, high-resolution diagrams, bookmark functionality.
Print Quality:
Professional printing with durable paper stock and clear, legible diagrams and text (if printed).
Binding Type:
Perfect bound or spiral bound for lay-flat use in a workshop environment (if printed).
Paper Type:
Heavy-duty, oil-resistant paper stock suitable for workshop use (if printed).
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Engine Displacement:
96 cubic inches (1584cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Valve Train:
Overhead valves (OHV), pushrod-actuated, two valves per cylinder
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Horsepower:
Approx. 70-75 HP (estimated, varies slightly by model and tuning)
Torque:
Approx. 90-95 ft-lbs @ 3500 RPM (estimated)
Cvo Engine Type:
Air-cooled, Twin Cam 103 V-Twin (on select CVO models)
Cvo Engine Displacement:
103 cubic inches (1690cc)
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.31, 2nd: 6.45, 3rd: 4.77, 4th: 3.79, 5th: 3.21, 6th: 2.79 (Typical ratios for TC96, consult manual for exact figures)
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Wheelbase:
Approx. 63.5 inches (1613 mm) - varies slightly by model
Seat Height Laden:
Approx. 26.5 inches (673 mm) - varies by model
Dry Weight:
Approx. 750 - 830 lbs (340 - 376 kg) - varies by model
Gross Vehicle Weight Rating Gvwr:
Approx. 1360 lbs (617 kg)
Saddlebag Capacity:
Integrated hard saddlebags with approx. 2.2 cubic feet total capacity
Tour Pak Capacity:
Optional accessory, adds significant luggage capacity
Crash Test Ratings:
Motorcycles are not subjected to standardized crash testing like automobiles; safety is assessed through design features and rider aids.
Braking System:
Dual front disc brakes, single rear disc brake. Optional Anti-lock Braking System (ABS) available on many 2009 Touring models.
Lighting:
Halogen headlamp, auxiliary passing lamps (on some models), LED tail/brake lamp, amber front turn signals, rear turn signals.
Security System:
Standard Smart Security System with integrated immobilizer and siren on many models.
Tire Specifications:
Tubeless tires. Common sizes include 130/60B19 front and 180/65B16 rear (varies by model).
Audio System:
Integrated AM/FM/WB stereo with CD player and CB/intercom capability on Ultra Classic and some Street Glide/Road Glide models. May include auxiliary input.
Cruise Control:
Electronic cruise control standard on most 2009 touring models for rider comfort on long hauls.
ABS:
Optional Anti-lock Braking System (ABS) available on many models, enhancing safety during braking.
Instrument Cluster:
Analog gauges (speedometer, tachometer, oil pressure, voltage, fuel) with a digital display for odometer, tripmeters, and gear indication.
Initial Service:
First service typically at 1,000 miles (1600 km) or 6 months, whichever comes first. Includes checking all fasteners, adjusting primary chain, and inspecting belts.
Engine Oil And Filter:
Recommended every 5,000 miles (8,000 km) or annually. Use Harley-Davidson Syn3 or equivalent motorcycle-specific oil.
Transmission Oil:
Recommended every 10,000 miles (16,000 km) or annually. Use Harley-Davidson transmission fluid.
Primary Chain Case Oil:
Recommended every 5,000 miles (8,000 km) or annually. Use Harley-Davidson primary lubricant or suitable motorcycle primary fluid.
Engine Oil Capacity:
Approx. 4 quarts (3.8 L) with filter change. Consult manual for precise capacity.
Transmission Oil Capacity:
Approx. 1 quart (0.95 L). Consult manual for precise capacity.
Primary Chain Case Oil Capacity:
Approx. 2.8 quarts (2.65 L). Consult manual for precise capacity.
Brake Fluid:
DOT 4, low moisture, for hydraulic clutch and brake systems.
Crankshaft Runout:
Early Twin Cam engines (pre-2002) had potential issues with crankshaft runout; 2009 models generally have improved tolerances but checking is recommended.
Cam Chain Tensioners:
Hydraulic cam chain tensioners can wear; manual will detail inspection and replacement procedures. Later models use upgraded components.
Generator Output:
Occasional issues with voltage regulator or stator failure can affect charging system output.
Air Suspension Leaks:
Models equipped with air-assisted rear suspension may develop slow leaks over time; manual provides troubleshooting.
Brand Origins:
Founded in Milwaukee, Wisconsin, in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers in the world.
Brand Philosophy:
Known for its V-twin engines, distinctive styling, and the 'Harley-Davidson lifestyle' culture.
Touring Lineage:
Harley-Davidson's touring models have evolved from early Dressers and Electra Glides, consistently focusing on comfort, long-distance capability, and luggage capacity.
Twin Cam Introduction:
The Twin Cam engine platform was introduced in 1999 and became the dominant engine for Harley-Davidson's Big Twin motorcycles, including the touring line.
Manufacturing Location:
Primarily manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
2009 Context:
Produced during a challenging economic period (2008-2009 financial crisis), Harley-Davidson focused on refining existing platforms and maintaining brand loyalty.
