Engine:
Detailed diagnostics, disassembly, inspection, repair, and reassembly of all engine components (e.g., Twin Cam 96, Twin Cam 103, performance enhancements).
Fuel System:
Fuel injection (EFI) systems, fuel pumps, injectors, sensors, throttle bodies, and related electronics.
Transmission:
6-speed Cruise Drive transmission service, including clutch, gears, bearings, seals, and lubrication.
Drivetrain:
Primary drive, final drive, drive belts, and chain adjustments and replacements.
Electrical System:
Battery, charging system (stator, regulator/rectifier), ignition system, starting system, lighting, and accessory wiring.
Chassis:
Frame, front fork (including Tele-Glide, Air-Adjustable, and Electronic-Adjustable), rear suspension (shocks, air suspension), swingarm, and steering.
Brakes:
Brake system diagnostics, fluid replacement, caliper repair, master cylinder service, ABS (Anti-lock Braking System) troubleshooting and bleeding procedures.
Wheels And Tires:
Wheel bearing replacement, tire mounting and balancing, spoke tensioning (where applicable).
Bodywork And Trim:
Fairings, saddlebags, tour-pacs, body panels, seat removal and installation, and trim pieces.
Instruments And Controls:
Gauges, handlebars, controls, cruise control system, and rider interface.
Diagnostics:
Diagnostic trouble codes (DTCs), Harley-Davidson's V-Twin Diagnostic System (VDST) usage, troubleshooting charts, and circuit diagrams.
Preventative Maintenance:
Detailed scheduled maintenance, oil changes, filter replacements, lubrication points, and inspections.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, fault isolation.
Repair And Rebuild:
Step-by-step instructions for component disassembly, repair, and reassembly, including major overhauls.
Calibration And Adjustment:
Engine tuning, throttle body synchronization, clutch adjustment, suspension adjustments.
Wiring Diagrams:
Comprehensive electrical schematics for all model variants.
Depth Of Coverage:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers from basic fluid changes to full engine and transmission rebuilds.
Engine Family:
Harley-Davidson Twin Cam (e.g., Twin Cam 96, Twin Cam 103 for various touring models)
Engine Configuration:
Air-cooled V-Twin
Torque Rating Tc96:
Approx. 92.6 ft-lbs @ 3500 RPM (varies slightly by model)
Horsepower Rating Tc96:
Approx. 70-75 HP @ 5200 RPM (varies slightly by model)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type Recommendation:
Minimum 91 Octane Unleaded Gasoline
Audio System:
Integrated CD player or SiriusXM satellite radio ready systems (depending on model and options).
Display Type:
Analog gauges with LCD display for odometer, trip meter, gear indicator, fuel level, and diagnostic information.
Cruise Control Implementation:
Electronic throttle control for smooth and consistent speed maintenance.
Diagnostic Tools:
Requires Harley-Davidson Digital Technician (or equivalent diagnostic software) for advanced electronic diagnostics and module programming.
First Service:
1000 miles or 1 month (whichever comes first) - includes oil change, filter change, primary chaincase inspection, and general inspection.
Subsequent Service:
Every 5000 miles or 6 months - includes oil change, filter change, primary chaincase inspection, clutch adjustment, and brake inspection.
Engine Oil Type:
Harley-Davidson V-Twin Synthetic SAE 20W-50
Engine Oil Capacity:
3.5 quarts (with filter change, approximately)
Primary Chaincase Fluid:
Harley-Davidson Primary Chaincase Lubricant (or equivalent SAE 20W-50 motorcycle oil)
Primary Chaincase Capacity:
2.5 U.S. quarts (946 ml)
Transmission Fluid:
Harley-Davidson Transmission Lubricant (or equivalent SAE 75W-90 synthetic gear oil)
Transmission Capacity:
2.7 U.S. quarts (800 ml)
Common Wear Items:
Clutch plates, wheel bearings, suspension bushings, drive belt wear.
Electrical Concerns:
Potential issues with regulator/rectifier, stator, and battery connections, particularly with high mileage or aftermarket accessories.
Engine Performance Tuning:
While not a 'issue', the manual provides critical data for performance upgrades (e.g., cams, exhaust, tuning devices) which require specific knowledge.
Heritage:
Harley-Davidson, established 1903, renowned for its cruiser and touring motorcycles, strong brand identity.
Touring Lineage:
The 2008 touring models represent a continuation of Harley-Davidson's long-standing commitment to long-distance comfort and cargo capacity, building upon the legacy of models like the Electra Glide.
Manufacturing Location:
United States (Milwaukee, Wisconsin, and York, Pennsylvania)
